Miller Electric OM-193 084E manual Installation, Specifications, Duty Cycle And Overheating

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SECTION 3 – INSTALLATION

3-1. Specifications

 

Voltage

 

Maximum

 

Amperes Input

 

 

Rated Welding

Range

Amperage

 

at Rated Load

 

 

(CC/CV

Open-Circuit

IP Rating

Output 50/60 Hz

 

 

Output

Range

 

 

Models

Voltage DC

 

 

 

 

 

 

 

460 V

KVA

KW

 

Only)

 

 

 

 

 

 

 

 

 

 

 

300 A @

 

 

 

 

18.5

14.9

11.4

32 Volts DC,

10 – 35

5 – 400

90

23

(0.15*)

(0.09*)

(0.04*)

60% Duty Cycle

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

*While idling

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

3-2. Duty Cycle And Overheating

Duty Cycle is percentage of 10 min- utes that unit can weld at rated load without overheating.

If unit overheats, output stops, a Help message is displayed (see Section 5-3), and cooling fan runs. Wait fifteen minutes for unit to cool. Reduce amperage or duty cycle be- fore welding.

Y Exceeding duty cycle can damage unit and void war- ranty.

60% Duty Cycle

6 Minutes Welding

4 Minutes Resting

 

 

Overheating

0

A

 

15

 

OR

Minutes

Reduce Duty Cycle

 

Ref. SA-178 651

OM-193 084 Page 13

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Contents Description OM-193 084EProcesses From Miller to You Table of Contents Standards DirectivesMarks a special safety message Symbol UsageArc Welding Hazards Electric Shock can killWelding can cause fire or explo- sion ARC Rays can burn eyes and skinFlying Metal can injure eyes Buildup of GAS can injure or killPrincipal Safety Standards About Pacemakers EMF InformationConsignes DE Securite Lire Avant Utilisation Signification des symbolesUN Choc É Lectrique peut tuer LES Fumé ES ET LES GAZ peuvent ê tre dangereuxLE Bruit peut affecter l’ouïe LE Soudage peut provoquer un incendie ou une explosionDES Particules Volantes peuvent blesser les yeux LA Chute DE L’APPAREIL peut blesser Risque D’INCENDIE OU’EMPLOI Excessif peut DES Organes Mobiles peuvent provoquer des blessuresConsignes relatives aux stimulateurs cardiaques Principales normes de sé curitéInformation sur les champs é lectromagné tiques Manufacturer’s Warning Label Definitions DefinitionsFalling equipment can cause injury and damage to unit 60 sManufacturer’s Rating Labels I1eff Symbols And DefinitionsI1max Duty Cycle And Overheating InstallationSpecifications Volt-Ampere Curves CC ModeCV Mode Do not move or operate unit where it could tip Dimensions And WeightSelecting a Location MovementRemote 14 Receptacle Information Weld Output Terminals And Selecting Cable SizesARC Welding can cause Electromagnetic Interference TerminalsConnecting Input Power Electrical Service GuideFront Panel Controls OperationMeter Functions PPPMode Output Control Mode Switch SettingsLift-Arc Trigger Hold TIG Procedure requiresBlowing Out Inside Of Unit Maintenance & TroubleshootingDo not remove case when blowing out inside of unit Voltmeter/Ammeter Help Displays HE.L P-9Circuit Breakers CB1 And CB2 TroubleshootingCircuit Diagram For Welding Power Source Electrical DiagramMain Assembly Parts ListDia Part 207 OM-193 084 OM-193 084 Support ServiceMiller Electric Mfg. Co Owner’s Record