Miller Electric Miller Welder Help Codes and Troubleshooting for XMT 350 Models

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6-3. Voltmeter/Ammeter Help Displays

V A

1

HE.L P−1

V A

2 HE.L P−2

V A

3

HE.L P−3

V A

4

HE.L P−5

V A

5 HE.L P−6

V A

6

HE.L P−8

.All directions are in reference to the front

of the unit. All circuitry referred to is lo- cated inside the unit.

1 Help 1 Display

Indicates a malfunction in the primary power circuit. If this display is shown, contact a Fac- tory Authorized Service Agent.

2 Help 2 Display

Indicates a malfunction in the thermal protec- tion circuitry. If this display is shown, contact a Factory Authorized Service Agent.

3 Help 3 Display

Indicates the left side of the unit has over- heated. The unit has shut down to allow the fan to cool it (see Section 3-3). Operation will continue when the unit has cooled.

4 Help 5 Display

Indicates the right side of the unit has over- heated. The unit has shut down to allow the fan to cool it (see Section 3-3). Operation will continue when the unit has cooled.

5 Help 6 Display

Indicates operation at maximum input cur- rent. The unit has a maximum allowable input

current limit. As the line voltage decreases, the required input current increases. If the line voltage is too low, the output power is limited by the input current. When this limit is reached, the unit automatically reduces out- put power to continue operation. If this display is shown, have a qualified electrician check the input voltage.

6 Help 8 Display

Indicates a malfunction in the secondary power circuit of the unit. If this display is shown, contact a Factory Authorized Service Agent.

6-4. Troubleshooting

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Trouble

 

Remedy

 

 

 

 

 

No weld output; unit completely inop-

Place line disconnect switch in On position (see Sections 4-3and 4-4).

erative.

 

 

 

 

 

 

 

 

 

 

Check and replace line fuse(s), if necessary, or reset circuit breaker (see Sections 4-3and 4-4).

 

 

 

 

 

 

 

 

Check for proper input power connections (see Sections 4-3and 4-4).

 

 

 

 

 

No weld output; meter display On.

Input voltage outside acceptable range of variation (see Section 4-5).

 

 

 

 

 

 

 

 

Check, repair, or replace remote control.

 

 

 

 

 

 

 

 

Unit overheated. Allow unit to cool with fan On (see Section 3-3).

 

 

 

 

 

Erratic or improper weld output.

Use proper size and type of weld cable (see Section 4-6).

 

 

 

 

 

 

 

 

Clean and tighten all weld connections.

 

 

 

 

 

 

 

 

Check for correct polarity.

 

 

 

 

 

No 115 volts ac output at optional du-

Reset circuit breaker CB1 (see Section 4-8).

plex receptacle or Remote 14 recep-

 

 

tacle.

 

 

 

 

 

 

 

No 24 volts ac output at Remote 14 re-

Reset circuit breaker CB2 (see Section 4-8).

ceptacle.

 

 

 

 

 

 

 

OM-2247 Page 24

 

 

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Contents OM-2247212 857N ProcessesDescription File MultiprocessFrom Miller to You Table of Contents Page Symbol Usage Arc Welding HazardsElectric Shock can kill HOT Parts can cause severe burnsFumes and Gases can be hazardous ARC Rays can burn eyes and skinWelding can cause fire or explosion Flying Metal or Dirt can injure eyesWelding Wire can cause injury Fire or Explosion hazardFalling Unit can cause injury Moving Parts can cause injuryPrincipal Safety Standards California Proposition 65 WarningsEMF Information About Implanted Medical DevicesSymboles utilisés UNE Décharge Électrique peut entraîner la mortLES Fumées ET LES GAZ peuvent être dangereux DES Pièces Chaudes peuvent provoquer des brûlures gravesLE Soudage peut provoquer un in cendie ou une explosion LE Bruit peut endommager l’ouïe LES Bouteilles peuvent exploser si elles sont endommagéesRisque D’INCENDIE OU D’EXPLO- Sion LA Chute DE L’APPAREIL peut blesserLES Fils DE Soudage peuvent provoquer des blessures Proposition californienne 65 AvertissementsLE Soudage À L’ARC risque de provoquer des interférences Information EMF Principales normes de sécuritéEn ce qui concerne les implants médicaux OM-2247 Specifications CC ModeCV Mode − IntroductionDuty Cycle And Overheating 60% Duty CycleMinutes Welding Minutes Resting OverheatingDimensions And Weight − InstallationSelecting a Location Connecting 1-Phase Input Power EarthGround Tools NeededFor Three-Phase Operation Connecting 3-Phase Input Power= GND/PE Earth Ground Tools Needed Electrical Service Guide Single-Phase Input VoltageInput Amperes At Rated Output Min Grounding Conductor Size In AWG/KcmilWeld Output Receptacles And Selecting Cable Sizes 150 ft 200 ft 250 ftPut terminals Do not use worn, dam Aged, undersizedRemote 14 Receptacle Information Socket InformationOperation Optional Gas Valve Operation And Shielding Gas ConnectionGas flow starts with remote contac- tor on − Operation Power SwitchFront Panel Controls Mode Switch Settings Mode Meter Reading At Idle Meter Reading While WeldingMode Switch Setting Process Output On/Off Control Meter FunctionsStick Start Procedure Lift-Arc TIG ProcedureLow OCV Stick Do not remove case when blowing out inside of unit − Maintenance & TroubleshootingBlowing Out Inside Of Unit Troubleshooting Voltmeter/Ammeter Help DisplaysOM-2247 − Electrical Diagram Circuit Diagram211 328-F Section −8 − Parts List Parts AssemblyPLG1 PLG13 C6,7 214 Wrapper/Label Location French Units View of RH Windtunnel Label 6 located on Top of WindtunnelMaterial Thickness Gauge Work like a Pro Your distributor also gives ServiceSupport To locate a Distributor or Service Agency visit Miller Electric Mfg. CoFor assistance in filing or settling claims, contact Your distributor and/or equipment manufacturer’s

XMT 350 CC/CV specifications

The Miller Electric XMT 350 CC/CV is a versatile welding power source designed to meet the demands of various welding applications. Known for its robust performance and advanced features, the XMT 350 is a favorite among professional welders and contractors.

One of the standout features of the XMT 350 is its dual voltage capability, allowing for operation on both standard 230V and 460V power sources. This flexibility makes it an ideal choice for a wide range of job sites and ensures compatibility with various input power situations. The XMT 350 also offers Constant Current (CC) and Constant Voltage (CV) modes, making it suitable for stick, TIG, and MIG welding processes.

Another remarkable characteristic of the XMT 350 is its lightweight and compact design. Weighing only 66 pounds, this welding machine is easy to transport, making it a great option for fieldwork. The durable construction ensures that it can withstand the rigors of job sites while providing reliable performance over time.

The XMT 350 incorporates Miller’s Auto-Set technology, which simplifies the setup process for the user. By automatically adjusting the output parameters based on the material and thickness being welded, Auto-Set helps to optimize welding performance while reducing guesswork. This innovation is particularly beneficial for those who may be less experienced or those looking to improve their efficiency.

Moreover, the XMT 350 features an advanced software system that enhances the machine's performance. The built-in Digital Meter provides accurate readings of voltage and amperage, allowing welders to make precise adjustments for optimal results. This capability is especially valuable for achieving high-quality welds in various materials and thicknesses.

The XMT 350 is also equipped with a number of safety features, including a Thermal Overload Protection system, which prevents overheating by cutting power to the machine when it gets too hot. This ensures the longevity of the unit and protects welders from potential hazards during operation.

In conclusion, the Miller Electric XMT 350 CC/CV is a powerful, versatile, and user-friendly welding machine that caters to various welding applications. Its advanced technologies, including Auto-Set, dual voltage capability, and safety features, make it a reliable choice for both experienced welders and those just starting in the field. With the XMT 350, welders can expect exceptional performance and results across diverse welding tasks.