Miller Electric 301 G manual Description, Weld, Power, And Engine Specifications

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SECTION 4 − SPECIFICATIONS

4-1. Description

This multiprocess engine-driven welder and AC generator provides low speed generator AC power and DC weld out- put for quiet, fuel-efficient operation. At 1800 rpm, this unit produces 5 kW/kVA 60 Hz 120/240 Volt AC generator power. Achieve high quality Stick and TIG welding results at either 3000 or 3600 rpm. A special variable frequency (60-120 Hz) receptacle provides 2.4 kW/kVA 120 Volt AC generator power continuously.

4-2. Weld, Power, And Engine Specifications

Welding

Rated

Maximum

Amperage

Voltage

Generator

Fuel

 

Welding

Open-Circuit

Range In

Range In

Engine

Mode

Power Rating

Capacity

Output

Voltage

CC Mode

CV Mode

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

5.5 kVA/kW (Peak)

 

 

 

 

 

 

 

5 kVA/kW (Continuous)

 

 

CC/DC

280 A, 25 V, 100%

72

20 − 300 A

 

42/21 A,

 

Kohler CH-20

Duty Cycle

 

120/240 V AC,

 

 

 

 

 

 

60 Hz,

 

Air-Cooled,

 

 

 

 

 

Single-Phase at

10 gal

Two-Cylinder,

 

 

 

 

 

1800 rpm

Four-Cycle,

 

 

 

 

10 33 V

(38 L)

 

 

 

 

 

20 HP Gasoline/LP

 

 

 

 

 

 

 

 

 

 

And

Tank

 

 

 

 

 

Engine

 

 

 

 

 

2.4 kVA/kW, 20 A,

 

 

300 A, 25 V, 100%

 

 

 

 

w/Electronic

CV/DC

50

− −

 

120 V AC,

 

Governor

Duty Cycle

 

 

 

 

 

 

60-120 Hz,

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Single-Phase

 

 

 

 

 

 

 

At All Speeds

 

 

 

 

 

 

 

 

 

 

4-3. Dimensions, Weights, and Operating Angles

 

Dimensions

 

 

Height

33 in (838 mm)

 

 

Width

18-3/4 in (476 mm)

 

 

Depth

45-1/2 in (1156 mm)

 

 

A

18 in (457 mm)

 

 

B

16-1/2 in (419 mm)

 

 

C

3/4 in (19 mm)

 

 

D

3-1/8 in (79 mm)

 

 

E

32-3/4 in (832 mm)

 

 

F

45-1/2 in (1156 mm)

 

 

G

13/32 in (10 mm) Dia.

 

 

Weight

F

A

B

C

D

G

4 Holes

E

Engine End

YDo not exceed tilt angles or engine could be damaged or unit could tip.

YDo not move or operate unit where it could tip.

25°

25°

25°

 

25°

590 lb (267 kg)

800 426

803 129

OM-4411 Page 10

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Contents Description OM-4411207 283EProcesses From Miller to You Table of Contents Options and Accessories Warranty Symbol Usage Arc Welding HazardsEngine Hazards Compressed Air Hazards EMF Information Principal Safety StandardsCalifornia Proposition 65 Warnings Radiation can cause interferenceUN Choc Électrique peut tuer Signification des symboles− Consignes DE Sécurité − Lire Avant Utilisation LES Fumées ET LES GAZ peuvent être dangereuxDES Pièces Chaudes peuvent provoquer des brûlures graves LE Soudage peut provoquer un in- cendie ou une explosionDES Particules Volantes peuvent blesser les yeux LE Bruit peut affecter l’ouïeLA Chaleur DU Moteur peut pro- voquer un incendie ’EXPLOSION DE LA Batterie peutDES Organes Mobiles peuvent provoquer des blessures ’AIR Comprimé peut provoquer des blessuresPrincipales normes de sécurité Information sur les champs électromagnétiquesSymbol Definitions − DefinitionsDimensions, Weights, and Operating Angles − SpecificationsWeld, Power, And Engine Specifications DescriptionFuel Consumption While Welding And Using Generator Power Generator Power Curve100% Duty Cycle at 280 Amperes DC/CC Exceeding duty cycle can damage unit and void warrantyDuty Cycle CV/DC MIG Mode Stick And MIG Mode Volt-Ampere CurvesCC/DC Stick Mode DC TIG Mode Volt-Ampere Curves − Installation Installing Welding GeneratorFull Gasoline Engine Prestart ChecksOil Read and follow all instruc Activating The Dry Charge Battery If ApplicableDo not overfill battery cells Charger+ − Connecting The BatteryInstalling Exhaust Pipe Connect negative − cable lastConnecting To Weld Output Terminals Selecting Weld Cable SizesRemote Receptacle Information Socket InformationTools Needed 7/16 Adjusting Wire MIG Weld Puddle ConsistencyReinstall side panel OM-4411 For wetter weld puddle for mild steel− Operating Welding Generator Front Panel ControlsEngine Speed Generator Power OutputDescription Of Front Panel Controls Weld OutputSwitch Setting Process Output On/Off Control Process SwitchProcess Switch Settings Remote Amperage/Voltage Control Example Combination Remote Amperage Control Stick240 V 50 a AC Receptacle RC1 Hz Generator Power Receptacles And Circuit Breakers− Operating Auxiliary Equipment Circuit Breaker CB3120 V 20 a Variable Frequency Variable Frequency Hz Generator Power Receptacle RC3Ceptacle RC3 AC Receptacle RC3Current Available in Amperes Receptacle− Maintenance & Troubleshooting Maintenance Label Servicing Optional Spark Arrestor Servicing Air Cleaner OilChanging Engine Oil, Oil Filter, And Fuel Filter Full Tools NeededCircuit Breaker CB5 Overload ProtectionLocated behind front panel Tools Needed Trouble Remedy TroubleshootingWelding Hz Generator Power Receptacles RC1 And RC2 Variable Frequency Generator Power Receptacle RC3Engine Start Your Professional Welding Career Now − Electrical Diagram Circuit Diagram For Welding Generator211 395-C Grounding Generator To Truck Or Trailer Frame − Generator Power GuidelinesSelecting Equipment Earth ground if supplying Grounding When Supplying Building SystemsHow Much Power Does Equipment Require? Amperes x Volts = WattsIndustrial Motors Rating Starting Watts Running Watts Approximate Power Requirements For Industrial MotorsApproximate Power Requirements For Farm/Home Equipment Farm/Home Equipment Rating Starting Watts Running WattsApproximate Power Requirements For Contractor Equipment Contractor Rating Starting Watts Running WattsSingle-Phase Induction Motor Starting Requirements Power Required To Start MotorHow Much Power Can Generator Supply? KVA/HP x HP x 1000 = Starting AmperageTypical Connections To Supply Standby Power Selecting Extension Cord Use Shortest Cord Possible Current Load Watts AmperesMaterial Thickness Reference Chart Main Assembly − -3 41− -4Batt 182367 Panel Front w/Components Panel Front w/Components -1ItemPanel, Front w/Components Bracket w/Components Generator -1Item Support ServiceYour distributor also gives Your distributor and/or equipment manufacturer’s Miller Electric Mfg. CoFor assistance in filing or settling claims, contact Transportation Department