Miller Electric 301 G manual Panel, Front w/Components

Page 56

Item

Dia.

Part

Description

Quantity

No.

Mkgs.

No.

 

 

 

Figure 11-2. Panel, Front w/Components (Continued)

 

 

 

 

 

 

. . . . . . . . . .

. . . . . .

. . . . 206886 . .

Harness, Wrg Ignition (Includes)

. . . 1

. . . 9 . . . . . S4 .

. . . . 011609 . . .

. Switch, Tgl Spdt 15a 125vac On−none−on Spd Term Chr

. . . 1

. . . . . . . . .

PLG15 . . . 113751 . . .

. Conn, Rect Mini 045 8skt 2row Plug Cable Lkg

. . . 1

. . . . . . . . . .

RC5 . . . . 113634 . . .

. Conn, Rect Univ 084 6p/S 3row Rcpt Cable/Panel Lkg

. . . 1

. . . . . . . . . .

PLG7

. . . . 166380 . . .

. Conn, Rect Univ 084 3p/S 1row Rcpt Cable/Panel Lkg

. . . 1

. . . . . . . . . .

PLG8

. . . . 177859 . . .

. Conn, Body 5 Terminal

. . . 1

. . . . . . . . . .

. . . . . .

. . . . 202660 . . .

. Conn, Push 4 Wire 12−16strnd 12−18sld 16−22tinstrnd

. . . 1

. . . . . . . . . .

. . . . . .

. . . . 211429 . .

Receptacle/Circuit Breaker, W/Leads (Includes)

. . . 1

. . . 10 . . . .

RC2

. . . . 141432 . . .

. Rcpt, Str Dx Grd 2p3w 20a 125v *5−20r

. . . 1

. . . 11 . . . .

CB3

. . . . 093996 . . .

. Circuit Breaker, Man Reset 1p 20a 250vac Frict

. . . 1

. . . . . . . . . .

. . . . . .

. . . . 211431 . .

Receptacle/Circuit Breaker, W/Leads (Ivory) (Includes)

. . . 1

. . . 12 . . . .

RC3

. . . . 211224 . . .

. Rcpt, Str Dx Grd 2p3w 20a 125v *5−20r Ivory

. . . 1

. . . 13 . . . .

CB4

. . . . 093996 . . .

. Circuit Breaker, Man Reset 1p 20a 250vac Frict

. . . 1

. . . 14 . . . .

CB1

. . . . 203095 . .

Circuit Breaker, Man Reset 2p 25a 240vac Screw−90

. . . 1

. . . 15 . . . .

PC5

. . . . 148030 . .

Circuit Card Assy, Filter Hf

. . . 1

. . . 16 . . . .

PC3

. . . . 148021 . .

Circuit Card Assy, Filter Hf

. . . 1

. . . 17 . . . .

. . . . . .

. . . . 129524 . .

Term, Frict 250x032 Uninsul Male .130 Stud Mtg 3pr

. . . 1

. . . 18 . . . .

. . . . . .

. . . . 211452 . .

Control, Push/Pull Snap−in 42.000 W/1.750 Extension

. . . 1

. . . 19 . . . .

. . . . . .

. . . . 119014 . .

Lever, Switch Black

. . . 1

. . . 20 . . . .

. HM .

. . . . 145247 . .

Meter, Hour 12−24vdc 1.25 X 2.12 Rect

. . . 1

. . . 21 . . . .

. . . . . .

. . . . 134201 . .

Stand−off Support, Pc Card .312/.375w/Post&lock .43

. . . 6

. . . 22 . . .

CC/CV . . . 039047 . .

Terminal, Pwr Output Red

. . . 2

. . . . . . . . . .

GRD

. . . . 197203 . .

Grounding Stud Assy, Brass (Includes)

. . . 1

. . . 23 . . . .

. . . . . .

. . . . 083030 . . .

. Stud, Brs .250−20 X 1.750 W/Hex Collar

. . . 1

. . . 24 . . . .

. . . . . .

. . . . 010915 . . .

. Washer, Flat .257idx0.640odx.031t Brs

. . . 2

. . . 25 . . . .

. . . . . .

. . . . 602207 . . .

. Washer, Lock .255idx0.489odx.062t Stl Pld Split.250

. . . 1

. . . 26 . . . .

. . . . . .

. . . . 601836 . . .

. Nut, 250−20 .50hex .19h Brs

. . . 1

. . . 27 . . .

WORK . . . 039046 . .

Terminal, Pwr Output Black

. . . 1

. . . . . . . . . .

. . . . . .

. . . . 211425 . .

Receptacle, W/Leads (Includes)

. . . 1

. . . 28 . . . .

RC1

. . . . 182954 . . .

. Rcpt, Str 3p4w 50a 125/250v Flush Mtg *14−50

. . . 1

. . . 29 . . . .

. . . . . .

. . . . 188039 . .

Cover, Receptacle w/Gasket

. . . 1

. . . 30 . . . .

. . . . . .

. . . . 203016 . .

Boot, Circuit Breaker 2 Pole

. . . 1

. . . 31 . . . .

. . . . . .

. . . . 159921 . .

Bezel

. . . 1

. . . 32 . . . .

. . . . . .

. . . . 021385 . .

Boot, Toggle Switch Lever

. . . 2

. . . 33 . . . .

. . . . . .

. . . . 170391 . .

Conn, Circ Ms Protective Cap Size 20 Nylon

. . . 1

. . . 34 . . . .

. . . . . .

. . . . 207075 . .

Knob, Pointer 1.625 Dia

. . . 1

. . . 35 . . . .

. . . . . .

. . . . 207080 . .

Knob, Pointer .875 Dia

. . . 1

. . . 36 . . . .

LEM . . . . 168829 . .

Transducer, Current 1000a Module Max Open Loop

. . . 1

. . . . . . . . . .

. . . . . .

. . . . 204777 . .

Plug, W/Leads (Includes)

. . . 1

. . . . . . . . .

PLG30 . . . 136925 . . .

. Conn, Rect Comm 093 2p/S 1row Plug Cable Lkg

. . . 1

. . . 37 . . . .

CB5

. . . . 083432 . .

Circuit Breaker, Man Reset 1p 10a 250vac Frict

. . . 1

. . . 38 . . . .

. . . . . .

. . . . 115440 . .

Stand−off, No 6−32 X .687 Lg .250 Hex Al Fem

. . . 1

♦Optional

+ When ordering a component originally displaying a precautionary label, the label should also be ordered. Order label individually or as part of Label Kit 207 019.

To maintain the factory original performance of your equipment, use only Manufacturer’s Suggested Replacement Parts. Model and serial number required when ordering parts from your local distributor.

OM-4411 Page 52

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Contents Description OM-4411207 283EProcesses From Miller to You Table of Contents Options and Accessories Warranty Symbol Usage Arc Welding HazardsEngine Hazards Compressed Air Hazards Principal Safety Standards California Proposition 65 WarningsEMF Information Radiation can cause interferenceSignification des symboles − Consignes DE Sécurité − Lire Avant UtilisationUN Choc Électrique peut tuer LES Fumées ET LES GAZ peuvent être dangereuxLE Soudage peut provoquer un in- cendie ou une explosion DES Particules Volantes peuvent blesser les yeuxDES Pièces Chaudes peuvent provoquer des brûlures graves LE Bruit peut affecter l’ouïe’EXPLOSION DE LA Batterie peut DES Organes Mobiles peuvent provoquer des blessuresLA Chaleur DU Moteur peut pro- voquer un incendie ’AIR Comprimé peut provoquer des blessuresPrincipales normes de sécurité Information sur les champs électromagnétiquesSymbol Definitions − Definitions− Specifications Weld, Power, And Engine SpecificationsDimensions, Weights, and Operating Angles DescriptionFuel Consumption While Welding And Using Generator Power Generator Power Curve100% Duty Cycle at 280 Amperes DC/CC Exceeding duty cycle can damage unit and void warrantyDuty Cycle CV/DC MIG Mode Stick And MIG Mode Volt-Ampere CurvesCC/DC Stick Mode DC TIG Mode Volt-Ampere Curves − Installation Installing Welding GeneratorFull Gasoline Engine Prestart ChecksOil Activating The Dry Charge Battery If Applicable Do not overfill battery cellsRead and follow all instruc ChargerConnecting The Battery Installing Exhaust Pipe+ − Connect negative − cable lastConnecting To Weld Output Terminals Selecting Weld Cable SizesRemote Receptacle Information Socket InformationAdjusting Wire MIG Weld Puddle Consistency Reinstall side panel OM-4411Tools Needed 7/16 For wetter weld puddle for mild steel− Operating Welding Generator Front Panel ControlsGenerator Power Output Description Of Front Panel ControlsEngine Speed Weld OutputSwitch Setting Process Output On/Off Control Process SwitchProcess Switch Settings Remote Amperage/Voltage Control Example Combination Remote Amperage Control StickHz Generator Power Receptacles And Circuit Breakers − Operating Auxiliary Equipment240 V 50 a AC Receptacle RC1 Circuit Breaker CB3Variable Frequency Hz Generator Power Receptacle RC3 Ceptacle RC3120 V 20 a Variable Frequency AC Receptacle RC3Current Available in Amperes Receptacle− Maintenance & Troubleshooting Maintenance Label Servicing Optional Spark Arrestor Servicing Air Cleaner OilChanging Engine Oil, Oil Filter, And Fuel Filter Full Tools NeededCircuit Breaker CB5 Overload ProtectionLocated behind front panel Tools Needed Trouble Remedy TroubleshootingWelding Hz Generator Power Receptacles RC1 And RC2 Variable Frequency Generator Power Receptacle RC3Engine Start Your Professional Welding Career Now − Electrical Diagram Circuit Diagram For Welding Generator211 395-C Grounding Generator To Truck Or Trailer Frame − Generator Power GuidelinesSelecting Equipment Grounding When Supplying Building Systems How Much Power Does Equipment Require?Earth ground if supplying Amperes x Volts = WattsApproximate Power Requirements For Industrial Motors Approximate Power Requirements For Farm/Home EquipmentIndustrial Motors Rating Starting Watts Running Watts Farm/Home Equipment Rating Starting Watts Running WattsApproximate Power Requirements For Contractor Equipment Contractor Rating Starting Watts Running WattsPower Required To Start Motor How Much Power Can Generator Supply?Single-Phase Induction Motor Starting Requirements KVA/HP x HP x 1000 = Starting AmperageTypical Connections To Supply Standby Power Selecting Extension Cord Use Shortest Cord Possible Current Load Watts AmperesMaterial Thickness Reference Chart Main Assembly − -3 41− -4Batt 182367 Panel Front w/Components Panel Front w/Components -1ItemPanel, Front w/Components Bracket w/Components Generator -1Item Support ServiceYour distributor also gives Miller Electric Mfg. Co For assistance in filing or settling claims, contactYour distributor and/or equipment manufacturer’s Transportation Department
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