Trouble | Remedy |
|
|
Lack of high frequency; difficulty in | Use proper size tungsten for welding amperage. |
establishing Gas Tungsten Arc Weld- |
|
ing arc. |
|
|
|
| Reduce leakage of high frequency from torch or work cable (check grounding, remove excessive |
| coils from weld cables, use shorter weld cables, etc.). |
|
|
| Check cables and torch for cracked or deteriorated insulation or bad connections. Repair or replace |
| necessary parts. |
|
|
Wandering arc − poor control of arc | Reduce gas flow rate. |
direction. |
|
|
|
| Select proper size tungsten. Properly prepare tungsten. |
|
|
Tungsten electrode oxidizing and not | Shield weld zone from drafts. |
remaining bright after conclusion of |
|
weld. |
|
|
|
| Increase postflow time. |
|
|
| Check and tighten all gas fittings. |
|
|
| Properly prepare tungsten. |
|
|
B. 60 Hz Generator Power Receptacles RC1 And RC2
Trouble | Remedy |
|
|
No power output at 60 Hz ac recep- | Reset circuit breakers CB1 and/or CB3 (see Section |
tacles RC1 or RC2. |
|
|
|
| Stop welding, or place Speed Control switch in Generator Lock position to run engine at 1800 rpm. 60 |
| Hz receptacles RC1 and RC2 work only at 1800 rpm. |
|
|
| Check receptacle wiring and connections. |
|
|
| Check fuse F1 on circuit board PC7, and replace if necessary (see Section |
|
|
| Have Factory Authorized Service Agent check brushes, slip rings, and circuit boards PC1, PC2, and |
| PC7. |
|
|
Low power output at 60 Hz ac recep- | Check and clean air cleaner as necessary. |
tacles RC1 or RC2. |
|
|
|
| Check engine electronic governor system. See engine manual. |
|
|
High power output at 60 Hz ac recep- | Check engine electronic governor system. See engine manual. |
tacles RC1 or RC2. |
|
|
|
Erratic power output at 60 Hz ac | Have Factory Authorized Service Agent check brushes, slip rings, and circuit boards PC1, PC2, and |
receptacles RC1 or RC2. | PC7. |
|
|
| Check receptacle wiring and connections. |
|
|
| Check governor according to engine manual. |
|
|
C. Variable Frequency Generator Power Receptacle RC3
Trouble | Remedy |
|
|
No generator power output at ac re- | Reset circuit breaker CB4 (see Section |
ceptacle RC3. |
|
|
|
| Check receptacle RC3 for continuity and proper connections. Replace receptacle if necessary. |
|
|
| Check fuse F1 on circuit board PC7 and replace if necessary (see Section |
|
|
| Have Factory Authorized Service Agent check brushes and slip rings, and circuit boards PC1, PC2, and |
| PC7. |
|
|
Low generator power output at ac re- | Check fuse F1 on circuit board PC7 and replace if necessary (see Section |
ceptacle RC3. |
|
|
|
| Turn Engine Control switch to Run/Idle 3600/2400 RPM position. |
|
|