Miller Electric 301 G manual Hz Generator Power Receptacles RC1 And RC2

Page 39

Trouble

Remedy

 

 

Lack of high frequency; difficulty in

Use proper size tungsten for welding amperage.

establishing Gas Tungsten Arc Weld-

 

ing arc.

 

 

 

 

Reduce leakage of high frequency from torch or work cable (check grounding, remove excessive

 

coils from weld cables, use shorter weld cables, etc.).

 

 

 

Check cables and torch for cracked or deteriorated insulation or bad connections. Repair or replace

 

necessary parts.

 

 

Wandering arc − poor control of arc

Reduce gas flow rate.

direction.

 

 

 

 

Select proper size tungsten. Properly prepare tungsten.

 

 

Tungsten electrode oxidizing and not

Shield weld zone from drafts.

remaining bright after conclusion of

 

weld.

 

 

 

 

Increase postflow time.

 

 

 

Check and tighten all gas fittings.

 

 

 

Properly prepare tungsten.

 

 

B. 60 Hz Generator Power Receptacles RC1 And RC2

Trouble

Remedy

 

 

No power output at 60 Hz ac recep-

Reset circuit breakers CB1 and/or CB3 (see Section 7-1).

tacles RC1 or RC2.

 

 

 

 

Stop welding, or place Speed Control switch in Generator Lock position to run engine at 1800 rpm. 60

 

Hz receptacles RC1 and RC2 work only at 1800 rpm.

 

 

 

Check receptacle wiring and connections.

 

 

 

Check fuse F1 on circuit board PC7, and replace if necessary (see Section 8-6).

 

 

 

Have Factory Authorized Service Agent check brushes, slip rings, and circuit boards PC1, PC2, and

 

PC7.

 

 

Low power output at 60 Hz ac recep-

Check and clean air cleaner as necessary.

tacles RC1 or RC2.

 

 

 

 

Check engine electronic governor system. See engine manual.

 

 

High power output at 60 Hz ac recep-

Check engine electronic governor system. See engine manual.

tacles RC1 or RC2.

 

 

 

Erratic power output at 60 Hz ac

Have Factory Authorized Service Agent check brushes, slip rings, and circuit boards PC1, PC2, and

receptacles RC1 or RC2.

PC7.

 

 

 

Check receptacle wiring and connections.

 

 

 

Check governor according to engine manual.

 

 

C. Variable Frequency Generator Power Receptacle RC3

Trouble

Remedy

 

 

No generator power output at ac re-

Reset circuit breaker CB4 (see Section 7-2).

ceptacle RC3.

 

 

 

 

Check receptacle RC3 for continuity and proper connections. Replace receptacle if necessary.

 

 

 

Check fuse F1 on circuit board PC7 and replace if necessary (see Section 8-6).

 

 

 

Have Factory Authorized Service Agent check brushes and slip rings, and circuit boards PC1, PC2, and

 

PC7.

 

 

Low generator power output at ac re-

Check fuse F1 on circuit board PC7 and replace if necessary (see Section 8-6).

ceptacle RC3.

 

 

 

 

Turn Engine Control switch to Run/Idle 3600/2400 RPM position.

 

 

OM-4411 Page 35

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Contents OM-4411207 283E ProcessesDescription From Miller to You Table of Contents Options and Accessories Warranty Arc Welding Hazards Symbol UsageEngine Hazards Compressed Air Hazards Radiation can cause interference Principal Safety StandardsCalifornia Proposition 65 Warnings EMF InformationLES Fumées ET LES GAZ peuvent être dangereux Signification des symboles− Consignes DE Sécurité − Lire Avant Utilisation UN Choc Électrique peut tuerLE Bruit peut affecter l’ouïe LE Soudage peut provoquer un in- cendie ou une explosionDES Particules Volantes peuvent blesser les yeux DES Pièces Chaudes peuvent provoquer des brûlures graves’AIR Comprimé peut provoquer des blessures ’EXPLOSION DE LA Batterie peutDES Organes Mobiles peuvent provoquer des blessures LA Chaleur DU Moteur peut pro- voquer un incendieInformation sur les champs électromagnétiques Principales normes de sécurité− Definitions Symbol DefinitionsDescription − SpecificationsWeld, Power, And Engine Specifications Dimensions, Weights, and Operating AnglesGenerator Power Curve Fuel Consumption While Welding And Using Generator PowerExceeding duty cycle can damage unit and void warranty Duty Cycle100% Duty Cycle at 280 Amperes DC/CC Stick And MIG Mode Volt-Ampere Curves CC/DC Stick ModeCV/DC MIG Mode DC TIG Mode Volt-Ampere Curves Installing Welding Generator − InstallationEngine Prestart Checks OilFull Gasoline Charger Activating The Dry Charge Battery If ApplicableDo not overfill battery cells Read and follow all instrucConnect negative − cable last Connecting The BatteryInstalling Exhaust Pipe + −Selecting Weld Cable Sizes Connecting To Weld Output TerminalsSocket Information Remote Receptacle InformationFor wetter weld puddle for mild steel Adjusting Wire MIG Weld Puddle ConsistencyReinstall side panel OM-4411 Tools Needed 7/16Front Panel Controls − Operating Welding GeneratorWeld Output Generator Power OutputDescription Of Front Panel Controls Engine SpeedProcess Switch Process Switch SettingsSwitch Setting Process Output On/Off Control Example Combination Remote Amperage Control Stick Remote Amperage/Voltage ControlCircuit Breaker CB3 Hz Generator Power Receptacles And Circuit Breakers− Operating Auxiliary Equipment 240 V 50 a AC Receptacle RC1AC Receptacle RC3 Variable Frequency Hz Generator Power Receptacle RC3Ceptacle RC3 120 V 20 a Variable FrequencyReceptacle Current Available in Amperes− Maintenance & Troubleshooting Maintenance Label Servicing Optional Spark Arrestor Oil Servicing Air CleanerFull Tools Needed Changing Engine Oil, Oil Filter, And Fuel FilterOverload Protection Located behind front panel Tools NeededCircuit Breaker CB5 Troubleshooting WeldingTrouble Remedy Variable Frequency Generator Power Receptacle RC3 Hz Generator Power Receptacles RC1 And RC2Engine Start Your Professional Welding Career Now Circuit Diagram For Welding Generator − Electrical Diagram211 395-C − Generator Power Guidelines Selecting EquipmentGrounding Generator To Truck Or Trailer Frame Amperes x Volts = Watts Grounding When Supplying Building SystemsHow Much Power Does Equipment Require? Earth ground if supplyingFarm/Home Equipment Rating Starting Watts Running Watts Approximate Power Requirements For Industrial MotorsApproximate Power Requirements For Farm/Home Equipment Industrial Motors Rating Starting Watts Running WattsContractor Rating Starting Watts Running Watts Approximate Power Requirements For Contractor EquipmentKVA/HP x HP x 1000 = Starting Amperage Power Required To Start MotorHow Much Power Can Generator Supply? Single-Phase Induction Motor Starting RequirementsTypical Connections To Supply Standby Power Current Load Watts Amperes Selecting Extension Cord Use Shortest Cord PossibleMaterial Thickness Reference Chart − -3 41− -4 Main AssemblyBatt 182367 Panel Front w/Components -1Item Panel Front w/ComponentsPanel, Front w/Components Bracket w/Components Generator -1Item Service Your distributor also givesSupport Transportation Department Miller Electric Mfg. CoFor assistance in filing or settling claims, contact Your distributor and/or equipment manufacturer’s