Miller Electric 301 G manual Batt

Page 53

Item

Dia.

Part

Description

Quantity

 

No.

Mkgs.

No.

 

 

 

 

Figure 11-1. Main Assembly

 

 

 

 

 

 

 

. . .

1 . . .

. . . . . . .

. . . . 181881 . .

Grommet, Plastic Neck Filler Fuel

. . . . 1

. . .

2 . . .

. . . . . . .

. . . . 166608 . .

Cap, Tank Screw−on W/Vent

. . . . 1

. . .

3 . . .

. . . . . . .

. . . . 182761 . .

Label, Warning General Precautionary Csa

. . . . 1

. . .

4 . . .

. . . . . . .

. . . . 183433 . .

Pipe, Exhaust Elbow

. . . . 1

. . .

5 . . .

. . . . . . .

. . . . 183314 . .

Clamp, Muffler 1.625 Dia U Pld

. . . . 1

. . .

6 . . .

. . . . . . .

. . . +205762 . .

Cover, Top

. . . . 1

. . .

6 . . .

. . . . . . .

. ♦+206758 . .

Cover, Top Stainless Steel

. . . . 1

. . .

. . . . . .

. . . . . . .

. . ♦163175 . .

Screw, .250−20 x .75 Hex Hd−pln Stainless Steel Pln

. . . . 18

. . .

. . . . . .

. . . . . . .

. . ♦163167 . .

Washer, Lock .254 id x 0.489 odx x .062t Stainless Steel Split.250

. . . . 18

. . .

. . . . . .

. . . . . . .

. . ♦163174 . .

Washer, Flat .281 id x 0.625 od x 0.50t Stainless Steel

. . . . 18

. . .

7 . . .

. . . . . . .

. . . . 182365 . .

Panel, Rear Upper

. . . . 1

. . .

7 . . .

. . . . . . .

. . ♦185351 . .

Panel, Rear Upper Stainless Steel

. . . . 1

. . .

8 . . .

. . . . . . .

. Figure 11-3 . .

Bracket w/Components

. . . . 1

. . .

9 . . .

. . . . . . .

. . . . 205736 . .

Upright, Base

. . . . 1

. . . 10 . . .

. . . . . . .

. . . . 205734 . .

Seal, Weather Lift Eye

. . . . 1

. . . 11 . . .

. . . . . . .

. . . 181789 . .

Seal, Barrel

. . . . 1

. . . 12 . . .

. . . . . . .

. . . . 186667 . .

Cover, Tank Fuel

. . . . 1

. . . 13 . . .

. . . . . . .

. . . . 208463 . .

Engine, Koh Gas Elec Ch20s−ps−64663 (Includes)

. . . . 1

. . . 14 . . .

. . . . . . .

. . . . 207458 . . .

. Muffler, Exhaust Engine W/Heat Shield

. . . . 1

. . .

. . . . . .

. . . . . . .

. . . . 189477 . . .

. Muffler Gasket

. . . . 1

. . . 15 . . .

. . . . . . .

. . . . 208003 . . .

. Hose, Oil W/Fittings And Valve (Includes)

. . . . 1

. . .

. . . . . .

. . . . . . .

. . . . 207490 . . .

. . . Hose, Oil W/Fitting 9.750 Lg

. . . . 1

. . .

. . . . . .

. . . . . . .

. . . . 165271 . . .

. . . Valve, Oil Drain 3/8−18 Nptf

. . . . 1

. . .

. . . . . .

. . . . . . .

. . . . 206402 . . .

. . . Ftg, Hose Brs Barbed M 1/2 Tbg X 3/8 Npt

. . . . 1

. . .

. . . . . .

. . . . . . .

. . . . 023562 . . .

. . . Clamp, Hose .312 − .875 Clp Dia

. . . . 1

. . . 16 . . .

. . . . . . .

. . . *215984 . . .

. Filter, Fuel In−line .250

. . . . 1

. . .

. . . . . .

. . . . . . .

. . . . 135556 . . .

. Housing Plug+Skts, (Service Kit)

. . . . 1

. . .

. . . . . .

. . F6 . . . . . 021718 . . .

. Fuse, Mintr Gl 30. Amp 32 Volt

. . . . 1

. . .

. . . . . .

. . . . . . .

. . . . 180096 . .

Tune−up & Filter Kit, Kohler (Includes)

. . . . 1

. . .

. . . . . .

. . . . . . .

. . . *067272 . . .

. Air Filter Element, Kohler

. . . . 1

. . .

. . . . . .

. . . . . . .

. . . *066698 . . .

. Oil Filter, Kohler

. . . . 1

. . .

. . . . . .

. . . . . . .

. . . *215985 . . .

. Filter/Clamps, Fuel, 1/4” Line

. . . . 1

. . .

. . . . . .

. . . . . . .

. . . *067007 . . .

. Spark Plug, . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

. . .

. . . . . .

. . . . . . .

. . . *067273 . . .

. Air Filter Wrapper

. . . . 1

. . . 17 . . .

. . . . . . .

. . . . 182079 . .

Tank, Fuel 10.0 Gal (Includes)

. . . . 1

. . .

. . . . . .

. . . . . . .

. . . . 124253 . . .

. Bushing, Tank Fuel

. . . . 1

. . .

. . . . . .

. . . . . . .

. . . . 187502 . . .

. Ftg, Stand Pipe .250 X 7.375 Lg 90 Degree

. . . . 1

. . .

. . . . . .

. . . . . . .

. . . . 182922 . . .

. Bushing, Tank Fuel 1.210id

. . . . 1

. . .

. . . . . .

. . . . . . .

. . . . 182925 . . .

. Gauge, Fuel Float Type 5.50 Float Travel

. . . . 1

. . .

. . . . . .

. . . . . . .

. . . . 161860 . .

Hose, Sae .250 Id X .500 Od X 8.000

. . . . 1

. . . 18 . . .

. . . . . . .

. . . . 182928 . .

Bracket, Mtg Generator

. . . . 1

. . . 19 . . .

. . . . . . .

. . . . 173043 . .

Bracket, Mtg Engine

. . . . 1

. . . 20 . . .

. . . . . . .

. . . . 082319 . .

Cable, Bat Neg 17.750 No 4 Awg W/Clamp & .343 Rng

. . . . 1

. . .

. . . . . .

. . . . . . .

. . . . 172669 . .

Cable, Bat Neg 11.000 6ga W/.250 Rng & .375 Rng

. . . . 1

. . . 21 . . .

. . . . . . .

. . . . 182935 . .

Hold Down, Battery

. . . . 1

. . . 22 . . .

. . . . . . .

. . . . 168385 . .

Label, Warning Battery Explosion Can Blind

. . . . 1

. . . 23 . . .

. . . . . . .

. . . +201174 . .

Door, Access Battery

. . . . 1

. . . 24 . . .

. . . . . . .

. . . . 173921 . .

Cable, Bat Pos 28.000 No 4 Awg W/Clamp & .312 Rng

. . . . 1

. . . 25 . . .

. BATT

. . . . 168037 . .

Battery, Stor 12v 430 Crk 75 Rsv Gp 58 Dry

. . . . 1

. . . 26 . . .

. . . . . . .

. . . . 192362 . .

Bracket, Mtg Nyl 1/2 Conduit

. . . . 1

. . . 27 . . .

. . . . . . .

. . . +201280 . .

Pan, Base

. . . . 1

. . . 28 . . .

. . . . . . .

. . . . 197930 . .

Label, Warning Do Not Weld On Base

. . . . 2

. . . 29 . . .

. . . . . . .

. . . . 215939 . .

Label, Engine Maintenance Kohler Ch20/Ch23

. . . . 1

. . . 30 . . .

. . . . . . .

. . . . 181057 . .

Cover, Base

. . . . 2

. . . 31 . . .

. DCZ . . . . 202337 . .

Stabilizer, Assy

. . . . 1

. . . 32 . . .

. SR1 . . . . 202222 . .

Rectifier, Si 3ph 300 Amp 400 Piv 100% Duty Cycle

. . . . 1

. . .

. . . . . .

R3/VR1

Kit, Suppressor

. . . . 1

. . . 33 . . .

. . . . . . .

. . . . 202339 . .

Baffle, Air

. . . . 1

. . . 34 . . .

. . . . . . .

. . . . 180628 . .

Panel, Front Lower

. . . . 1

. . . 35 . . .

. . . . . . .

. Figure 11-2 . .

Panel, Front w/Components

. . . . 1

. . . 36 . . .

. CT1

. . . . 207812 . .

Xfmr, Current Sensing

. . . . 1

OM-4411 Page 49

Page 52 Page 54
Image 53
Page 52 Page 54
Contents Description OM-4411207 283EProcesses From Miller to You Table of Contents Options and Accessories Warranty Arc Welding Hazards Symbol UsageEngine Hazards Compressed Air Hazards California Proposition 65 Warnings Principal Safety StandardsEMF Information Radiation can cause interference− Consignes DE Sécurité − Lire Avant Utilisation Signification des symbolesUN Choc Électrique peut tuer LES Fumées ET LES GAZ peuvent être dangereuxDES Particules Volantes peuvent blesser les yeux LE Soudage peut provoquer un in- cendie ou une explosionDES Pièces Chaudes peuvent provoquer des brûlures graves LE Bruit peut affecter l’ouïeDES Organes Mobiles peuvent provoquer des blessures ’EXPLOSION DE LA Batterie peutLA Chaleur DU Moteur peut pro- voquer un incendie ’AIR Comprimé peut provoquer des blessuresInformation sur les champs électromagnétiques Principales normes de sécurité− Definitions Symbol DefinitionsWeld, Power, And Engine Specifications − SpecificationsDimensions, Weights, and Operating Angles DescriptionGenerator Power Curve Fuel Consumption While Welding And Using Generator Power100% Duty Cycle at 280 Amperes DC/CC Exceeding duty cycle can damage unit and void warrantyDuty Cycle CV/DC MIG Mode Stick And MIG Mode Volt-Ampere CurvesCC/DC Stick Mode DC TIG Mode Volt-Ampere Curves Installing Welding Generator − InstallationFull Gasoline Engine Prestart ChecksOil Do not overfill battery cells Activating The Dry Charge Battery If ApplicableRead and follow all instruc ChargerInstalling Exhaust Pipe Connecting The Battery+ − Connect negative − cable lastSelecting Weld Cable Sizes Connecting To Weld Output TerminalsSocket Information Remote Receptacle InformationReinstall side panel OM-4411 Adjusting Wire MIG Weld Puddle ConsistencyTools Needed 7/16 For wetter weld puddle for mild steelFront Panel Controls − Operating Welding GeneratorDescription Of Front Panel Controls Generator Power OutputEngine Speed Weld OutputSwitch Setting Process Output On/Off Control Process SwitchProcess Switch Settings Example Combination Remote Amperage Control Stick Remote Amperage/Voltage Control− Operating Auxiliary Equipment Hz Generator Power Receptacles And Circuit Breakers240 V 50 a AC Receptacle RC1 Circuit Breaker CB3Ceptacle RC3 Variable Frequency Hz Generator Power Receptacle RC3120 V 20 a Variable Frequency AC Receptacle RC3Receptacle Current Available in Amperes− Maintenance & Troubleshooting Maintenance Label Servicing Optional Spark Arrestor Oil Servicing Air CleanerFull Tools Needed Changing Engine Oil, Oil Filter, And Fuel FilterCircuit Breaker CB5 Overload ProtectionLocated behind front panel Tools Needed Trouble Remedy TroubleshootingWelding Variable Frequency Generator Power Receptacle RC3 Hz Generator Power Receptacles RC1 And RC2Engine Start Your Professional Welding Career Now Circuit Diagram For Welding Generator − Electrical Diagram211 395-C Grounding Generator To Truck Or Trailer Frame − Generator Power GuidelinesSelecting Equipment How Much Power Does Equipment Require? Grounding When Supplying Building SystemsEarth ground if supplying Amperes x Volts = WattsApproximate Power Requirements For Farm/Home Equipment Approximate Power Requirements For Industrial MotorsIndustrial Motors Rating Starting Watts Running Watts Farm/Home Equipment Rating Starting Watts Running WattsContractor Rating Starting Watts Running Watts Approximate Power Requirements For Contractor EquipmentHow Much Power Can Generator Supply? Power Required To Start MotorSingle-Phase Induction Motor Starting Requirements KVA/HP x HP x 1000 = Starting AmperageTypical Connections To Supply Standby Power Current Load Watts Amperes Selecting Extension Cord Use Shortest Cord PossibleMaterial Thickness Reference Chart − -3 41− -4 Main AssemblyBatt 182367 Panel Front w/Components -1Item Panel Front w/ComponentsPanel, Front w/Components Bracket w/Components Generator -1Item Support ServiceYour distributor also gives For assistance in filing or settling claims, contact Miller Electric Mfg. CoYour distributor and/or equipment manufacturer’s Transportation Department
Top Page Image Contents