Miller Electric 301 G manual Operating Auxiliary Equipment, 240 V 50 a AC Receptacle RC1

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SECTION 7 − OPERATING AUXILIARY EQUIPMENT

7-1. 60 Hz Generator Power Receptacles And Circuit Breakers

2 4

1

See Section 7-2for RC3 information.

 

 

3

 

 

Controlling Engine Speed And Weld/Generator Power Output

Engine Controls

Generator Power

Weld Output

Output

 

Engine Speed

 

 

 

 

Either

 

 

 

Run/Idle

1800 rpm

 

 

position.

 

Welding Not

 

(Power Speed)

 

 

Continuous

5 kW/kVA Total From

Recommended

 

 

 

 

 

All AC Receptacles

 

 

No Load: 2400 rpm

 

3600 rpm:

 

(Idle Speed)

 

 

Load: 3600 rpm

 

20 − 300 A

 

2.4 kW/kVA at 60-120

 

 

(Weld Speed)

 

 

Hz From AC

 

 

 

 

 

 

Receptacle RC3 Only

 

No Load: 1800 rpm

5 kW/kVA Total From

 

(Idle Speed)

3000 rpm:

All AC Receptacles

Load: 3000 rpm

At 1800 rpm.

20 − 220 A

(Weld Speed)

At 3000 rpm, Output

 

 

 

 

Available Only At 2.4

 

 

kW/kVA 60-120 Hz AC

 

 

Receptacle RC3

 

YIf unit does not have GFCI re- ceptacles, use GFCI-protected extension cord.

.Weld output and 60 Hz generator

power output at receptacles RC1 and RC2 are not available at the same time. When welding, gen- erator power is available from AC receptacle RC3 only (see Sec- tion 7-2).

.Generator power is available at

receptacles RC1 and RC2 only at 1800 rpm. If generator is not locked at 1800 rpm, engine speed increases in response to weld load and generator power output stops at receptacles RC1 and RC2. Generator power load does not affect engine speed.

1 240 V 50 A AC Receptacle RC1

RC1 supplies 60 Hz single-phase power at 1800 rpm. Maximum output is 5 kVA/kW(20 A at 240 volts ac). For 60 Hz generator power at RC1, set controls as shown in table.

2120 V 20 A AC Duplex Receptacle RC2

RC2 supplies 60 Hz single-phase power at 1800 rpm. Maximum output from RC2 is 2.4 kVA/kW (20 A at 120 volts ac).

3 Circuit Breaker CB1

CB1 protects receptacles RC1 and RC2 from overload. If CB1 opens, the receptacles do not work. Place switch in On position to reset breaker.

4 Circuit Breaker CB3

CB3 protects RC2 from overload. If CB3 opens, the receptacle does not work. Press button to reset breaker.

.If circuit breaker continues to

open, contact Factory Authorized Service Agent.

Combined output of all receptacles limited to 5 kVA/kW continuous rating of the generator.

EXAMPLE: If 10 A is drawn from 120 V duplex receptacle RC2, only 16 A is available at 240 V receptacle RC1.

(120 V x 10 A) + (240 V x 16 A) = 5 kVA/kW

Ref. 211 909

OM-4411 Page 26

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Contents OM-4411207 283E ProcessesDescription From Miller to You Table of Contents Options and Accessories Warranty Symbol Usage Arc Welding HazardsEngine Hazards Compressed Air Hazards EMF Information Principal Safety StandardsCalifornia Proposition 65 Warnings Radiation can cause interferenceUN Choc Électrique peut tuer Signification des symboles− Consignes DE Sécurité − Lire Avant Utilisation LES Fumées ET LES GAZ peuvent être dangereuxDES Pièces Chaudes peuvent provoquer des brûlures graves LE Soudage peut provoquer un in- cendie ou une explosionDES Particules Volantes peuvent blesser les yeux LE Bruit peut affecter l’ouïeLA Chaleur DU Moteur peut pro- voquer un incendie ’EXPLOSION DE LA Batterie peutDES Organes Mobiles peuvent provoquer des blessures ’AIR Comprimé peut provoquer des blessuresPrincipales normes de sécurité Information sur les champs électromagnétiquesSymbol Definitions − DefinitionsDimensions, Weights, and Operating Angles − SpecificationsWeld, Power, And Engine Specifications DescriptionFuel Consumption While Welding And Using Generator Power Generator Power CurveExceeding duty cycle can damage unit and void warranty Duty Cycle100% Duty Cycle at 280 Amperes DC/CC Stick And MIG Mode Volt-Ampere Curves CC/DC Stick ModeCV/DC MIG Mode DC TIG Mode Volt-Ampere Curves − Installation Installing Welding GeneratorEngine Prestart Checks OilFull Gasoline Read and follow all instruc Activating The Dry Charge Battery If ApplicableDo not overfill battery cells Charger+ − Connecting The BatteryInstalling Exhaust Pipe Connect negative − cable lastConnecting To Weld Output Terminals Selecting Weld Cable SizesRemote Receptacle Information Socket InformationTools Needed 7/16 Adjusting Wire MIG Weld Puddle ConsistencyReinstall side panel OM-4411 For wetter weld puddle for mild steel− Operating Welding Generator Front Panel ControlsEngine Speed Generator Power OutputDescription Of Front Panel Controls Weld OutputProcess Switch Process Switch SettingsSwitch Setting Process Output On/Off Control Remote Amperage/Voltage Control Example Combination Remote Amperage Control Stick240 V 50 a AC Receptacle RC1 Hz Generator Power Receptacles And Circuit Breakers− Operating Auxiliary Equipment Circuit Breaker CB3120 V 20 a Variable Frequency Variable Frequency Hz Generator Power Receptacle RC3Ceptacle RC3 AC Receptacle RC3Current Available in Amperes Receptacle− Maintenance & Troubleshooting Maintenance Label Servicing Optional Spark Arrestor Servicing Air Cleaner OilChanging Engine Oil, Oil Filter, And Fuel Filter Full Tools NeededOverload Protection Located behind front panel Tools NeededCircuit Breaker CB5 Troubleshooting WeldingTrouble Remedy Hz Generator Power Receptacles RC1 And RC2 Variable Frequency Generator Power Receptacle RC3Engine Start Your Professional Welding Career Now − Electrical Diagram Circuit Diagram For Welding Generator211 395-C − Generator Power Guidelines Selecting EquipmentGrounding Generator To Truck Or Trailer Frame Earth ground if supplying Grounding When Supplying Building SystemsHow Much Power Does Equipment Require? Amperes x Volts = WattsIndustrial Motors Rating Starting Watts Running Watts Approximate Power Requirements For Industrial MotorsApproximate Power Requirements For Farm/Home Equipment Farm/Home Equipment Rating Starting Watts Running WattsApproximate Power Requirements For Contractor Equipment Contractor Rating Starting Watts Running WattsSingle-Phase Induction Motor Starting Requirements Power Required To Start MotorHow Much Power Can Generator Supply? KVA/HP x HP x 1000 = Starting AmperageTypical Connections To Supply Standby Power Selecting Extension Cord Use Shortest Cord Possible Current Load Watts AmperesMaterial Thickness Reference Chart Main Assembly − -3 41− -4Batt 182367 Panel Front w/Components Panel Front w/Components -1ItemPanel, Front w/Components Bracket w/Components Generator -1Item Service Your distributor also givesSupport Your distributor and/or equipment manufacturer’s Miller Electric Mfg. CoFor assistance in filing or settling claims, contact Transportation Department