Miller Electric Renegade 180 manual Description Of Controls See Section, To Start, To Stop

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. Complete Parts List available at www. MillerWelds.com

6-2. Description Of Controls (See Section 6-1)

1 Engine Switch

Use switch to control ignition circuit.

For Recoil Start: Turn switch to On position when starting engine. Turn switch to Off posi- tion to stop engine. Engine cannot be started with switch in the Off position.

For Electric Start: Turn switch to Start position when starting engine. Switch returns to Run position when engine starts. Turn switch to Off position to stop engine.

Engine stops if oil level is too low. Engine can- not be restarted until sufficient oil is added.

2 Low Oil Pressure Light

Light goes on and engine stops if engine oil level is too low.

Engine cannot be restarted until sufficient oil is added.

NOTICE − Stop engine and add oil if light goes on (see Section 5-3).

3Starter Handle

4Choke Control

Use control to change engine air/fuel mix. Move control to far right if starting a cold en-

gine. Move control to far left if starting a warm engine.

To Start:

DOpen fuel valve (see Section 5-3).

DSet choke.

DFor Recoil Start: Turn Engine switch to On and pull starter handle.

DFor Electric Start: Turn Engine switch to Start. When engine starts, allow switch to return to Run position.

DOpen choke as engine warms.

NOTICE − If the engine does not start, let engine come to a complete stop before at- tempting restart.

To Stop:

DTurn Engine switch to Off.

.Always close fuel valve after stopping unit. Moving unit with fuel valve open may cause carburetor flooding and make starting difficult.

5 Wire Speed Control

Turn control clockwise to increase wire feed speed. (see weld parameter chart in welding power source or Section 6-3).

6 Voltage Control

Turn control clockwise to increase voltage (see weld parameter chart in welding power source or Section 6-3).

7Gun Trigger Receptacle

8Wall/Generator Switch

Use switch to select source of power for weld- ing power source.

Place switch in Generator position for welding power source to run on generator input power.

Place switch in Wall position for the welding power source to run on utility power. Place switch in Off position before connecting to util- ity power.

.With switch in the Wall position and the

generator not running, the auxiliary power receptacles do not work.

9 Over Temperature Light

Light flashes when unit has overheated and weld output is not available. Allow fan to run to cool unit. When light goes out, unit is ready for service.

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Contents File Engine Drive OM-228 042BProcesses DescriptionFrom Miller to You Table of Contents 10-1 − MaintenanceHOT Parts can cause severe burns Symbol UsageArc Welding Hazards Electric Shock can killWelding can cause fire or explosion Fumes and Gases can be hazardousBuildup of GAS can injure or kill ARC Rays can burn eyes and skinCompressed Air Hazards Engine HazardsFalling Unit can cause injury Welding Wire can cause injuryHOT Parts can cause burns and injury Fire or Explosion hazardRadiation can cause interference Principal Safety StandardsCalifornia Proposition 65 Warnings EMF InformationIndique des instructions spécifiques Signification des symboles− Consignes DE Sécurité − Lire Avant Utilisation UN Choc Électrique peut tuerLES Fumées ET LES GAZ peuvent être dangereux DES Pièces Chaudes peuvent provoquer des brûlures gravesLE Soudage peut provoquer un in cendie ou une explosion ’EXPLOSION DE LA Batterie peu LE Bruit peut affecter l’ouïeDES Organes Mobiles peuvent pro voquer des blessures ’AIR Comprimé peut provoquer des blessures LA Chaleur DU Moteur peut pro- voquer un incendieRisque D’INCENDIE OU D’EXPLO- Sion ’EMPLOI Excessif peut LE Surchauffement peut endom- mager le moteur électriqueDES Organes Mobiles peuvent provoquer des blessures LES Fils DE Soudage peuvent provoquer des blessuresPrincipales normes de sécurité Proposition californienne 65 AvertissementsInformation EMF − Definitions − SpecificationsSymbol Definitions Weld, Power, And Engine SpecificationsVolt-Ampere Curves Gun SpecificationsDimensions, Weights, And Operating Angles Optional Lifting Eye Weight RatingFuel Consumption Power Source Duty CycleAC Amperes Generator Power CurveGun Duty Cycle And Overheating VoltsAirflow Clearance − InstallationInstalling Welding Generator MovementUse ground device as stated in electrical codes Grounding Generator When Supplying Building SystemsOil Connecting The Battery Electric Start Models OnlyEngine Prestart Checks + −Work Cable Routing Inside Unit Installing Welding GunChanging Weld Polarity Weld Process/Polarity TableShown with optional cylinder rack Connecting Single−Phase, 230 Volt AC Utility Input PowerThis unit can provide weld out Adapter Electrical Service GuideInstalling Wire Spool And Adjusting Hub Tension When a slight force is needed to turn spool, tension is setWeld Position Threading The Welding Gun Stamped Stamped .030/.035 Tighten Pressure Indicator ScaleTools Needed 150 mm 030/.035 Groove Wood Controls See Section − Operating the Welding GeneratorTo Start Description Of Controls See SectionTo Stop Weld Parameter Chart 20 ga 18 ga 16 ga 14 ga Stainless Steel And 100% CO2 Weld ParametersGenerator power decreases as weld current increases Generator Power Panel Receptacles− Operating Auxiliary Equipment Power Source Routine Maintenance − MaintenanceTip Saver/Short Circuit Protection Gun Routine MaintenanceWelding Power Source Overload Protection Drive Motor ProtectionTurn Off power before replacing contact tip Changing Drive Roll Or Wire Inlet GuideReplacing Gun Contact Tip Maintaining Gun Turn off welding power source/wire feederTools Needed 19 mm Replacing Switch And/Or Head TubeStandard Model Shown Stop engine Servicing Air CleanerPrecleaner Paper Element Do not wash paper element or clean with compressed airStop engine. Close fuel valve Adjusting Engine SpeedWelding − TroubleshootingTroubleshooting Generator PowerEngine Wire FeederDoes not run Recommended Spare Parts − Parts ListRecommended Spare Parts OM-217 454 − Electrical DiagramsGun Work Clamp Workpiece Regulator Flowmeter Wire Feeder Power Source Shielding Gas− MIG Welding Gmaw Guidelines Typical MIG Process ConnectionsMaterial thickness determines weld parameters Typical MIG Process Control SettingsThese settings are guidelines only. Material Wire Suggested Wire SpeedGroove Welds Nozzle, and tip of wire is posiHolding And Positioning Welding Gun Tioned correctly on seamFillet Weld Electrode Extension Stickout Conditions That Affect Weld Bead ShapeGun Angles And Weld Bead Profiles Electrode Extensions StickoutGood Weld Bead Characteristics Poor Weld Bead CharacteristicsGun Movement During Welding Troubleshooting − Porosity Troubleshooting − Excessive SpatterPossible Causes Corrective Actions 12-11 Troubleshooting − Lack Of Penetration Troubleshooting − Excessive PenetrationTroubleshooting − Incomplete Fusion Troubleshooting − Waviness Of Bead 12-13 Troubleshooting − Burn-ThroughTroubleshooting − Distortion Application Common MIG Shielding GasesFlat & Horizontal1 Fillet Selecting Equipment − Generator Power GuidelinesGrounding Generator To Truck Or Trailer Frame How Much Power Does Equipment Require? Grounding When Supplying Building SystemsFarm/Home Equipment Rating Starting Watts Running Watts Approximate Power Requirements For Industrial MotorsApproximate Power Requirements For Farm/Home Equipment Industrial Motors Rating Starting Watts Running WattsContractor Rating Starting Watts Running Watts Approximate Power Requirements For Contractor EquipmentKVA/HP x HP x 1000 / Volts = Starting Amperage Power Required To Start MotorHow Much Power Can Generator Supply? Single-Phase Induction Motor Starting RequirementsTypical Connections To Supply Standby Power Cord Lengths for 240 Volt Loads Selecting Extension Cord Use Shortest Cord PossibleCord Lengths for 120 Volt Loads Current Load Watts AmperesSOCKET/WRENCH Selection Table Standard Metric Your distributor also gives ServiceSupport Your distributor and/or equipment manufacturer’s To locate a Distributor or Service Agency visitMiller Electric Mfg. Co For assistance in filing or settling claims, contact
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