Miller Electric Renegade 180 manual Stainless Steel And 100% CO2 Weld Parameters

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. Complete Parts List available at www. MillerWelds.com

6-4. Stainless Steel And 100% CO2 Weld Parameters

	Select Wire Type, Polarity, and Shielding	Wire Size				Material Thickness
	Select Wire Type, Polarity, and Shielding
	Gas
			20 ga	18 ga	16 ga	14 ga	1/8 in.	3/16 in.	1/4 in.	5/16 in.

Shop Settings (Wall or Premise Power, 230 V 1 Ph)

	Solid ER70S−6 (DCEP)	0.024	3.2/25	3.5/25	4.0/40	4.5/50	5.0/60	7.0/85	−−−	−−−
	100% CO2 Shielding Gas
	100% CO2 Shielding Gas	0.030	3.0/15	3.5/20	4.0/25	4.5/35	5.5/45	6.0/55	6.5/65	10.0/75
		0.030	3.0/15	3.5/20	4.0/25	4.5/35	5.5/45	6.0/55	6.5/65	10.0/75

		0.035	−−−	3.0/12	4.0/20	4.5/30	5.5/35	6.0/40	6.5/50	10.0/55

	Stainless Steel (DCEP)	0.024	3.5/30	3.5/45	4.0/50	4.5/70	5.0/80	6.0/95	−−−	−−−
	Tri−Mix Shielding Gas
	Tri−Mix Shielding Gas	0.030	3.5/25	3.5/30	4.0/45	5.0/60	5.0/70	6.0/85	7.5/95	−−−
	90% HE/7.5% Ar/ 2.5% CO2	0.030	3.5/25	3.5/30	4.0/45	5.0/60	5.0/70	6.0/85	7.5/95	−−−
	90% HE/7.5% Ar/ 2.5% CO2
		0.035	−−−	2.5/20	3.5/25	4.0/40	4.5/50	6.0/65	7.5/80	−−−

	Aluminum 4043 (DCEP)	0.030		2.0/70	2.0/70	4.0/70	5.0/70	8.0/95	10/100
	100% Argon Shielding Gas
	100% Argon Shielding Gas	0.035			2.5/65	4.0/60	5.0/65	8.0/90	10/90
		0.035			2.5/65	4.0/60	5.0/65	8.0/90	10/90

					Field Setting (Generator Power)

	Solid ER70S−6 (DCEP)	0.024	3.5/25	3.5/25	4.0/40	4.5/50	5.0/60	10.0/70	−−−	−−−
	100% CO2 Shielding Gas
	100% CO2 Shielding Gas	0.030	3.0/15	3.5/20	4.0/25	5.0/35	6.0/45	10.0/55	10.0/65	−−−
		0.030	3.0/15	3.5/20	4.0/25	5.0/35	6.0/45	10.0/55	10.0/65	−−−

		0.035	−−−	3.0/12	4.0/20	10.0/30	10.0/35	−−−	−−−	−−−

	Stainless Steel (DCEP)	0.024	3.5/30	3.5/45	4.0/50	5.5/70	10.0/80	10.0/95	−−−	−−−
	Tri−Mix Shielding Gas
	Tri−Mix Shielding Gas	0.030	4.5/25	4.5/30	6.0/45	10.0/60	10.0/70	10.0/85	−−−	−−−
	90% HE/7.5% Ar/ 2.5% CO2	0.030	4.5/25	4.5/30	6.0/45	10.0/60	10.0/70	10.0/85	−−−	−−−
	90% HE/7.5% Ar/ 2.5% CO2
		0.035	−−−	3.0/20	4.0/25	6.0/40	10.0/50	−−−	−−−	−−−

	Aluminum 4043 (DCEP)	0.030		4.0/70	4.0/70	6.0/70	10/75
	100% Argon Shielding Gas
	100% Argon Shielding Gas	0.035			4.5/60	6.0/60	10/65
		0.035			4.5/60	6.0/60	10/65

OM-228 042 Page 29

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Contents Processes OM-228 042BDescription File Engine DriveFrom Miller to You Table of Contents 10-1 − MaintenanceArc Welding Hazards Symbol UsageElectric Shock can kill HOT Parts can cause severe burnsBuildup of GAS can injure or kill Fumes and Gases can be hazardousARC Rays can burn eyes and skin Welding can cause fire or explosionCompressed Air Hazards Engine HazardsHOT Parts can cause burns and injury Welding Wire can cause injuryFire or Explosion hazard Falling Unit can cause injuryCalifornia Proposition 65 Warnings Principal Safety StandardsEMF Information Radiation can cause interference− Consignes DE Sécurité − Lire Avant Utilisation Signification des symbolesUN Choc Électrique peut tuer Indique des instructions spécifiquesDES Pièces Chaudes peuvent provoquer des brûlures graves LES Fumées ET LES GAZ peuvent être dangereuxLE Soudage peut provoquer un in cendie ou une explosion LE Bruit peut affecter l’ouïe ’EXPLOSION DE LA Batterie peuDES Organes Mobiles peuvent pro voquer des blessures LA Chaleur DU Moteur peut pro- voquer un incendie ’AIR Comprimé peut provoquer des blessuresRisque D’INCENDIE OU D’EXPLO- Sion DES Organes Mobiles peuvent provoquer des blessures LE Surchauffement peut endom- mager le moteur électriqueLES Fils DE Soudage peuvent provoquer des blessures ’EMPLOI Excessif peutProposition californienne 65 Avertissements Principales normes de sécuritéInformation EMF Symbol Definitions − SpecificationsWeld, Power, And Engine Specifications − DefinitionsDimensions, Weights, And Operating Angles Gun SpecificationsOptional Lifting Eye Weight Rating Volt-Ampere CurvesFuel Consumption Power Source Duty CycleGun Duty Cycle And Overheating Generator Power CurveVolts AC AmperesInstalling Welding Generator − InstallationMovement Airflow ClearanceUse ground device as stated in electrical codes Grounding Generator When Supplying Building SystemsEngine Prestart Checks Connecting The Battery Electric Start Models Only+ − OilWork Cable Routing Inside Unit Installing Welding GunChanging Weld Polarity Weld Process/Polarity TableConnecting Single−Phase, 230 Volt AC Utility Input Power Shown with optional cylinder rackThis unit can provide weld out Installing Wire Spool And Adjusting Hub Tension Electrical Service GuideWhen a slight force is needed to turn spool, tension is set AdapterWeld Position Stamped Stamped .030/.035 Tighten Pressure Indicator Scale Threading The Welding GunTools Needed 150 mm 030/.035 Groove Wood Controls See Section − Operating the Welding GeneratorDescription Of Controls See Section To StartTo Stop Weld Parameter Chart 20 ga 18 ga 16 ga 14 ga Stainless Steel And 100% CO2 Weld ParametersGenerator Power Panel Receptacles Generator power decreases as weld current increases− Operating Auxiliary Equipment Power Source Routine Maintenance − MaintenanceWelding Power Source Overload Protection Gun Routine MaintenanceDrive Motor Protection Tip Saver/Short Circuit ProtectionChanging Drive Roll Or Wire Inlet Guide Turn Off power before replacing contact tipReplacing Gun Contact Tip Maintaining Gun Turn off welding power source/wire feederTools Needed 19 mm Replacing Switch And/Or Head TubePrecleaner Paper Element Servicing Air CleanerDo not wash paper element or clean with compressed air Standard Model Shown Stop engineStop engine. Close fuel valve Adjusting Engine SpeedTroubleshooting − TroubleshootingGenerator Power WeldingWire Feeder EngineDoes not run − Parts List Recommended Spare PartsRecommended Spare Parts OM-217 454 − Electrical Diagrams− MIG Welding Gmaw Guidelines Regulator Flowmeter Wire Feeder Power Source Shielding GasTypical MIG Process Connections Gun Work Clamp WorkpieceThese settings are guidelines only. Material Typical MIG Process Control SettingsWire Suggested Wire Speed Material thickness determines weld parametersHolding And Positioning Welding Gun Nozzle, and tip of wire is posiTioned correctly on seam Groove WeldsGun Angles And Weld Bead Profiles Conditions That Affect Weld Bead ShapeElectrode Extensions Stickout Fillet Weld Electrode Extension StickoutPoor Weld Bead Characteristics Good Weld Bead CharacteristicsGun Movement During Welding Troubleshooting − Excessive Spatter Troubleshooting − PorosityPossible Causes Corrective Actions Troubleshooting − Excessive Penetration 12-11 Troubleshooting − Lack Of PenetrationTroubleshooting − Incomplete Fusion 12-13 Troubleshooting − Burn-Through Troubleshooting − Waviness Of BeadTroubleshooting − Distortion Common MIG Shielding Gases ApplicationFlat & Horizontal1 Fillet − Generator Power Guidelines Selecting EquipmentGrounding Generator To Truck Or Trailer Frame How Much Power Does Equipment Require? Grounding When Supplying Building SystemsApproximate Power Requirements For Farm/Home Equipment Approximate Power Requirements For Industrial MotorsIndustrial Motors Rating Starting Watts Running Watts Farm/Home Equipment Rating Starting Watts Running WattsContractor Rating Starting Watts Running Watts Approximate Power Requirements For Contractor EquipmentHow Much Power Can Generator Supply? Power Required To Start MotorSingle-Phase Induction Motor Starting Requirements KVA/HP x HP x 1000 / Volts = Starting AmperageTypical Connections To Supply Standby Power Cord Lengths for 120 Volt Loads Selecting Extension Cord Use Shortest Cord PossibleCurrent Load Watts Amperes Cord Lengths for 240 Volt LoadsSOCKET/WRENCH Selection Table Standard Metric Service Your distributor also givesSupport Miller Electric Mfg. Co To locate a Distributor or Service Agency visitFor assistance in filing or settling claims, contact Your distributor and/or equipment manufacturer’s