Miller Electric Renegade 180 manual Your distributor also gives, Service, Support

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miller_warr 2007−01

Warranty Questions?

Effective January 1, 2007 (Equipment with a serial number preface of “LH” or newer)

This limited warranty supersedes all previous Miller warranties and is exclusive with no other

guarantees or warranties expressed or implied.

Call

1-800-4-A-MILLER for your local Miller distributor.

Your distributor also gives

you ...

Service

You always get the fast, reliable response you need. Most replacement parts can be in your hands in 24 hours.

Support

Need fast answers to the tough welding questions? Contact your distributor.

The expertise of the distributor and Miller is there to help you, every step of the way.

LIMITED WARRANTY − Subject to the terms and conditions below, Miller Electric Mfg. Co., Appleton, Wisconsin, warrants to its original retail purchaser that new Miller equipment sold after the effective date of this limited warranty is free of defects in material and workmanship at the time it is shipped by Miller. THIS WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING THE WARRANTIES OF MERCHANTABILITY AND FITNESS.

Within the warranty periods listed below, Miller will repair or replace any warranted parts or components that fail due to such defects in material or workmanship. Miller must be notified in writing within thirty (30) days of such defect or failure, at which time Miller will provide instructions on the warranty claim procedures to be followed.

Miller shall honor warranty claims on warranted equipment listed below in the event of such a failure within the warranty time periods. All warranty time periods start on the delivery date of the equipment to the original end-user purchaser, and not to exceed one year after the equipment is shipped to a North American distributor or eighteen months after the equipment is shipped to an International distributor.

1.5 Years Parts — 3 Years Labor

*Original main power rectifiers

2.3 Years — Parts and Labor

*Transformer/Rectifier Power Sources

*Plasma Arc Cutting Power Sources

*Process Controllers

*Semi-Automatic and Automatic Wire Feeders

*Inverter Power Sources (Unless Otherwise Stated)

*Water Coolant Systems (Integrated)

*Intellitig

*Engine Driven Welding Generators

(NOTE: Engines are warranted separately by the engine manufacturer.)

3.1 Year — Parts and Labor Unless Specified

*Motor Driven Guns (w/exception of Spoolmate Spoolguns)

*Positioners and Controllers

*Automatic Motion Devices

*RFCS Foot Controls

*Induction Heating Power Sources, Coolers, and Electronic

Controls/Recorders

*Water Coolant Systems (Non-Integrated)

*Flowgauge and Flowmeter Regulators (No Labor)

*HF Units

*Grids

*Spot Welders

*Load Banks

*Arc Stud Power Sources & Arc Stud Guns

*Racks

*Running Gear/Trailers

*Plasma Cutting Torches (except APT & SAF Models)

*Field Options

(NOTE: Field options are covered under True Bluefor the remaining warranty period of the product they are installed in, or for a minimum of one year — whichever is greater.)

*Bernard-Branded Mig Guns (No Labor)

*Weldcraft-Branded TIG Torches (No Labor)

*Subarc Wire Drive Assemblies

4.6 Months — Batteries

5.90 Days — Parts

*MIG Guns/TIG Torches and Subarc (SAW) Guns

*Induction Heating Coils and Blankets, Cables, and Non-Electronic Controls

*APT & SAF Model Plasma Cutting Torches

*Remote Controls

*Accessory (Kits)

*Replacement Parts (No labor)

*Spoolmate Spoolguns

*Canvas Covers

Miller’s True BlueLimited Warranty shall not apply to:

1.Consumable components; such as contact tips, cutting nozzles, contactors, brushes, slip rings, relays or parts that fail due to normal wear. (Exception: brushes, slip rings, and relays are covered on Bobcat, Trailblazer, and Legend models.)

2.Items furnished by Miller, but manufactured by others, such as engines or trade accessories. These items are covered by the manufacturer’s warranty, if any.

3.Equipment that has been modified by any party other than Miller, or equipment that has been improperly installed, improperly operated or misused based upon industry standards, or equipment which has not had reasonable and necessary maintenance, or equipment which has been used for operation outside of the specifications for the equipment.

MILLER PRODUCTS ARE INTENDED FOR PURCHASE AND USE BY COMMERCIAL/INDUSTRIAL USERS AND PERSONS TRAINED AND EXPERIENCED IN THE USE AND MAINTENANCE OF WELDING EQUIPMENT.

In the event of a warranty claim covered by this warranty, the exclusive remedies shall be, at Miller’s option: (1) repair; or (2) replacement; or, where authorized in writing by Miller in appropriate cases, (3) the reasonable cost of repair or replacement at an authorized Miller service station; or (4) payment of or credit for the purchase price (less reasonable depreciation based upon actual use) upon return of the goods at customer’s risk and expense. Miller’s option of repair or replacement will be F.O.B., Factory at Appleton, Wisconsin, or F.O.B. at a Miller authorized service facility as determined by Miller. Therefore no compensation or reimbursement for transportation costs of any kind will be allowed.

TO THE EXTENT PERMITTED BY LAW, THE REMEDIES PROVIDED HEREIN ARE THE SOLE AND EXCLUSIVE REMEDIES. IN NO EVENT SHALL MILLER BE LIABLE FOR DIRECT, INDIRECT, SPECIAL, INCIDENTAL OR CONSEQUENTIAL DAMAGES (INCLUDING LOSS OF PROFIT), WHETHER BASED ON CONTRACT, TORT OR ANY OTHER LEGAL THEORY.

ANY EXPRESS WARRANTY NOT PROVIDED HEREIN AND ANY IMPLIED WARRANTY, GUARANTY OR REPRESENTATION AS TO PERFORMANCE, AND ANY REMEDY FOR BREACH OF CONTRACT TORT OR ANY OTHER LEGAL THEORY WHICH, BUT FOR THIS PROVISION, MIGHT ARISE BY IMPLICATION, OPERATION OF LAW, CUSTOM OF TRADE OR COURSE OF DEALING,

INCLUDING ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR PARTICULAR PURPOSE, WITH RESPECT TO ANY AND ALL EQUIPMENT FURNISHED BY MILLER IS EXCLUDED AND DISCLAIMED BY MILLER.

Some states in the U.S.A. do not allow limitations of how long an implied warranty lasts, or the exclusion of incidental, indirect, special or consequential damages, so the above limitation or exclusion may not apply to you. This warranty provides specific legal rights, and other rights may be available, but may vary from state to state.

In Canada, legislation in some provinces provides for certain additional warranties or remedies other than as stated herein, and to the extent that they may not be waived, the limitations and exclusions set out above may not apply. This Limited Warranty provides specific legal rights, and other rights may be available, but may vary from province to province.

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Contents File Engine Drive OM-228 042BProcesses DescriptionFrom Miller to You Table of Contents 10-1 − MaintenanceHOT Parts can cause severe burns Symbol UsageArc Welding Hazards Electric Shock can killWelding can cause fire or explosion Fumes and Gases can be hazardousBuildup of GAS can injure or kill ARC Rays can burn eyes and skinCompressed Air Hazards Engine HazardsFalling Unit can cause injury Welding Wire can cause injuryHOT Parts can cause burns and injury Fire or Explosion hazardRadiation can cause interference Principal Safety StandardsCalifornia Proposition 65 Warnings EMF InformationIndique des instructions spécifiques Signification des symboles− Consignes DE Sécurité − Lire Avant Utilisation UN Choc Électrique peut tuerDES Pièces Chaudes peuvent provoquer des brûlures graves LES Fumées ET LES GAZ peuvent être dangereuxLE Soudage peut provoquer un in cendie ou une explosion LE Bruit peut affecter l’ouïe ’EXPLOSION DE LA Batterie peuDES Organes Mobiles peuvent pro voquer des blessures LA Chaleur DU Moteur peut pro- voquer un incendie ’AIR Comprimé peut provoquer des blessuresRisque D’INCENDIE OU D’EXPLO- Sion ’EMPLOI Excessif peut LE Surchauffement peut endom- mager le moteur électriqueDES Organes Mobiles peuvent provoquer des blessures LES Fils DE Soudage peuvent provoquer des blessuresProposition californienne 65 Avertissements Principales normes de sécuritéInformation EMF − Definitions − SpecificationsSymbol Definitions Weld, Power, And Engine SpecificationsVolt-Ampere Curves Gun SpecificationsDimensions, Weights, And Operating Angles Optional Lifting Eye Weight RatingFuel Consumption Power Source Duty CycleAC Amperes Generator Power CurveGun Duty Cycle And Overheating VoltsAirflow Clearance − InstallationInstalling Welding Generator MovementUse ground device as stated in electrical codes Grounding Generator When Supplying Building SystemsOil Connecting The Battery Electric Start Models OnlyEngine Prestart Checks + −Work Cable Routing Inside Unit Installing Welding GunChanging Weld Polarity Weld Process/Polarity TableConnecting Single−Phase, 230 Volt AC Utility Input Power Shown with optional cylinder rackThis unit can provide weld out Adapter Electrical Service GuideInstalling Wire Spool And Adjusting Hub Tension When a slight force is needed to turn spool, tension is setWeld Position Stamped Stamped .030/.035 Tighten Pressure Indicator Scale Threading The Welding GunTools Needed 150 mm 030/.035 Groove Wood Controls See Section − Operating the Welding GeneratorDescription Of Controls See Section To StartTo Stop Weld Parameter Chart 20 ga 18 ga 16 ga 14 ga Stainless Steel And 100% CO2 Weld ParametersGenerator Power Panel Receptacles Generator power decreases as weld current increases− Operating Auxiliary Equipment Power Source Routine Maintenance − MaintenanceTip Saver/Short Circuit Protection Gun Routine MaintenanceWelding Power Source Overload Protection Drive Motor ProtectionChanging Drive Roll Or Wire Inlet Guide Turn Off power before replacing contact tipReplacing Gun Contact Tip Maintaining Gun Turn off welding power source/wire feederTools Needed 19 mm Replacing Switch And/Or Head TubeStandard Model Shown Stop engine Servicing Air CleanerPrecleaner Paper Element Do not wash paper element or clean with compressed airStop engine. Close fuel valve Adjusting Engine SpeedWelding − TroubleshootingTroubleshooting Generator PowerWire Feeder EngineDoes not run − Parts List Recommended Spare PartsRecommended Spare Parts OM-217 454 − Electrical DiagramsGun Work Clamp Workpiece Regulator Flowmeter Wire Feeder Power Source Shielding Gas− MIG Welding Gmaw Guidelines Typical MIG Process ConnectionsMaterial thickness determines weld parameters Typical MIG Process Control SettingsThese settings are guidelines only. Material Wire Suggested Wire SpeedGroove Welds Nozzle, and tip of wire is posiHolding And Positioning Welding Gun Tioned correctly on seamFillet Weld Electrode Extension Stickout Conditions That Affect Weld Bead ShapeGun Angles And Weld Bead Profiles Electrode Extensions StickoutPoor Weld Bead Characteristics Good Weld Bead CharacteristicsGun Movement During Welding Troubleshooting − Excessive Spatter Troubleshooting − PorosityPossible Causes Corrective Actions Troubleshooting − Excessive Penetration 12-11 Troubleshooting − Lack Of PenetrationTroubleshooting − Incomplete Fusion 12-13 Troubleshooting − Burn-Through Troubleshooting − Waviness Of BeadTroubleshooting − Distortion Common MIG Shielding Gases ApplicationFlat & Horizontal1 Fillet − Generator Power Guidelines Selecting EquipmentGrounding Generator To Truck Or Trailer Frame How Much Power Does Equipment Require? Grounding When Supplying Building SystemsFarm/Home Equipment Rating Starting Watts Running Watts Approximate Power Requirements For Industrial MotorsApproximate Power Requirements For Farm/Home Equipment Industrial Motors Rating Starting Watts Running WattsContractor Rating Starting Watts Running Watts Approximate Power Requirements For Contractor EquipmentKVA/HP x HP x 1000 / Volts = Starting Amperage Power Required To Start MotorHow Much Power Can Generator Supply? Single-Phase Induction Motor Starting RequirementsTypical Connections To Supply Standby Power Cord Lengths for 240 Volt Loads Selecting Extension Cord Use Shortest Cord PossibleCord Lengths for 120 Volt Loads Current Load Watts AmperesSOCKET/WRENCH Selection Table Standard Metric Service Your distributor also givesSupport Your distributor and/or equipment manufacturer’s To locate a Distributor or Service Agency visitMiller Electric Mfg. Co For assistance in filing or settling claims, contact