Miller Electric 500DX R, OM-129 manual Panel, Front w/Components -1 Item

Page 61

 

Item Dia.

Part

Description

Quantity

 

No.

Mkgs.

No.

 

 

 

 

Figure 11-2. Panel, Front w/Components (Fig 11-1 Item 94)

 

 

 

 

 

 

. . . 1

. . . . . . . . . . . .

154 292 . .

PANEL, front upper

. . . 1

. . . 2

. . . . S3 . . . .

171 878 . .

SWITCH, range (Fig 11-4)

. . . 1

. . . 3

. . . . R1 . . . .

605 960 . .

RHEOSTAT, WW 300W 34 ohm (CC model)

. . . 1

. . . 3

. . . . R1 . . . ♦072 462 . .

POTENTIOMETER, C std sft 1/T 2W 1000 ohm (CV/CC model)

. . . 1

. . . 4

. . . . . . . . . . . .

. 011 609 . .

SWITCH, tgl SPDT 15A 125VAC (CC model)

. . . 1

. . . 5

. . . . . . . . . . . .

032 897 . .

RECEPTACLE, twlk grd 2P3W 15A 125V (CC model)

. . . 1

. .

. . . .

. . . . . . . . . . . .

073 690 . .

PLUG, str grd armd 2P3W 15A Arrow Hart 5965V

 

. . . 6

. . CB1,2 . . .

139 266 . .

CIRCUIT BREAKER, man reset 1P 15A 250VAC

. . . 2

. . . 7

. . GFCI 1 . ♦168 068 . .

RECEPTACLE, str dx grd 2P3W 15A 125V

. . . 1

. . . 7

. . . RC2 . . . .

170 901 . .

RECEPTACLE, str dx grd 2P3W 125V (top) (CC model)

. . . 1

. . . 8

. . . RC1 . . . .

604 103 . .

RECEPTACLE, str dx grd 2P3W 15A 250V (bottom)

. . . 1

. .

. . . .

. . . . . . . . . . . .

170 493 . .

PLATE, ident receptacle

. . . 1

. .

. . . .

. . . . . . . . . . . .

025 234 . .

PLUG, str grd 2P3W 15A 250V Arrow Hart 5666V

 

. . . 9

. . . PB1 . . . .

046 433 . .

SWITCH, PB MC NO w/black cap

. . . 1

. .

10

. . . . . . . . . . . .

180 904 . .

PLATE, ident control rating (CC model)

. . . 1

. .

10

. . . . . . . . . . . ♦185 763 . .

PLATE, ident control rating (CC/CV model)

. . . 1

. .

11

. . . . . . . . . . . .

088 731 . .

BUSHING, snap-in nyl .375 ID x .500mtg hole

. . . 1

. .

12

. . . . . . . . . . . .

021 385 . .

BOOT, toggle switch lever

. . . 1

. .

13

. . . . . . . . . . . .

148 723 . .

KNOB, pointer

. . . 1

. .

14

. . . . . . . . . . . ♦046 652 . .

METER, amp DC 50MV 0-600

. . . 1

. .

15

. . . . . . . . . . . ♦046 654 . .

METER, volt DC 0-100

. . . 1

. .

. . . .

. . . . . . . . . . . ♦003 645 . .

BUS BAR, shunt/sec

. . . 2

. .

. . . .

. . . . . . . . . . . ♦145 626 . .

BRACKET, mtg shunt

. . . 1

. .

16

. . . HM . . . .

145 247 . .

METER, hour 10-24VDC

. . . 1

. .

17

. . . . . . . . . . . .

082 790 . .

LENS, light green

. . . 1

. .

18

. . . . . . . . . . . .

082 789 . .

LENS, light red

. . . 1

. .

19

. . PL1,2 . . .

*048 155 . .

BULB, incand flg base 12V

. . . 2

. .

20

. . . . . . . . . . . .

082 788 . .

HOLDER, indicator light

. . . 2

. .

21

. . . . . . . . . . . .

019 754 . .

HANDLE, switch range

. . . 1

. .

22

. . . . . . . . . . . .

. . . . . . . . . . .

NAMEPLATE, (order by model and serial number)

. . . 1

♦OPTIONAL *Recommended Spare Parts.

To maintain the factory original performance of your equipment, use only Manufacturer’s Suggested Replacement Parts. Model and serial number required when ordering parts from your local distributor.

OM-129 647 Page 57

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Page 60 Page 62
Contents Processes OM-129 647WDescription From Miller to You Table of Contents Page Arc Welding Hazards Symbol UsageElectric Shock can kill ARC Rays can burn eyes and skinEngine Hazards Moving Parts can cause injury Battery Explosion can BlindEngine Exhaust Gases can kill Engine Heat can cause fireEMF Information Principal Safety StandardsRadiation can cause interference ARC Welding can cause interference− Consignes DE Sécurité − Lire Avant Utilisation Signification des symbolesUN Choc Électrique peut tuer LES Fumées ET LES GAZ peuvent être dangereuxDES Particules Volantes peuvent blesser les yeux LE Soudage peut provoquer un in- cendie ou une explosionDES Pièces Chaudes peuvent provoquer des brûlures graves LE Bruit peut affecter l’ouïe’EXPLOSION DE LA Batterie peut DES Organes Mobiles peuvent provoquer des blessuresLA Chaleur DU Moteur peut pro- voquer un incendie LA Chute DE L’APPAREIL peut blesserInformation sur les champs électromagnétiques Principales normes de sécuritéLE Soudage À L’ARC risque de provoquer des interférences Consignes relatives aux stimulateurs cardiaquesSymbols And Definitions − SpecificationsWeld, Power, And Engine Specifications − DefinitionsCurve shows typical fuel use under weld or power loads Dimensions, Weights, And Operating AnglesFuel Consumption 1898 lb 861 kg Engine EndWarranty Minutes Welding Minutes Resting AC Auxiliary PowerDuty Cycle And Overheating 60% Duty Cycle At 500 Amperes Duty Cycle is PercentageCC/DC Standard CV/DC Models With CV Option Volt-Ampere CurvesOptional AC Power Plant Curves Installing Welding Generator − InstallationDo Not Lift Unit From End Airflow Clearance LocationWhen electrolyte is low, add Activating The Dry Charge BatteryCharger Maintain proper levelEngine Prestart Checks Connecting The BatteryConnect Negative − Cable Last Tools Needed 1/2Selecting Weld Cable Sizes Connecting To Weld Output TerminalsAfter installing cylinder, wait at Installing Ether Cylinder Optional Ether Starting AidRemote A/V Control Receptacle RC3 Terminal Strip 2T Connections Optional Remote 14 Receptacle RC3 Information OptionalSocket Stop engineStandard Controls See Section − Operating the Welding GeneratorDescription Of Standard Controls See Section Do not switch under loadIf light goes off, stop engine and check oil level If light goes on, stop engine and check engine beltControls For Models With CV Option See Section This unit has a max OCV control circuit − Operating Auxiliary Equipment Auxiliary power is not affected by weld outputVolt And 240 Volt Duplex Receptacles 120 V 15 a AC Receptacle RC2 240 V 15 a AC Receptacle RC1Gfci Receptacle Option Optional Auxiliary Power ReceptaclesAustralian And South African Receptacle Options British Receptacle OptionSet Engine Control switch to Run when using auxiliary power Connecting Optional Auxiliary Power Plant1011 Load Terminals− Maintenance & Troubleshooting Deutz F3L912 Diesel Engine Maintenance LabelTo clean air filter Servicing Air CleanerHose Servicing Fuel And Lubrication Systems Servicing Optional Ether Starting Aid Adjusting Engine Speed1850 Checking And Replacing Alternator Belt To adjust belt tension13 mm Max Tools Needed 11/16 Stop engine To check belt tensionResetting Fan Belt Safety Shutdown Stop engine and let cool. Reinstall cleanout plug Inspecting And Cleaning Optional Spark Arrestor MufflerOverload Protection For Models With CV Option Stop engine and let coolWelding TroubleshootingEngine Auxiliary PowerTrouble Remedy OM-129 647 Circuit Diagram For Welding Generator Standard Models − Electrical DiagramsCircuit Diagram For Welding Generator Models With CV Option 184 954-C Wetstacking − RUN-IN ProcedureLoad Bank Run-In Procedure Using Load BankDo not touch hot exhaust Run-In Procedure Using Resistance GridBank/grid From flammablesSelecting Equipment − Auxiliary Power GuidelinesGrounding Generator To Truck Or Trailer Frame How Much Power Does Equipment Require? Grounding When Supplying Building SystemsEarth ground if supplying Use ground device as stated in electrical codesApproximate Power Requirements For Farm/Home Equipment Approximate Power Requirements For Industrial MotorsIndustrial Motors Rating Starting Watts Running Watts Farm/Home Equipment Rating Starting Watts Running WattsContractor Rating Starting Watts Running Watts Approximate Power Requirements For Contractor EquipmentHow Much Power Can Generator Supply? Power Required To Start MotorSingle-Phase Induction Motor Starting Requirements KVA/HP x HP x 1000 = Starting Amperage VoltsEmergencies or power outages Generator is to supply standby power duringWelding Generator Auxiliary Power output circuit Customer-supplied equipment is required ifSelecting Extension Cord Use Shortest Cord Possible 101 100 − Parts List66 65 102 Dia Part Description Quantity Mkgs Optional Panel, Front w/Components CC Model Illustrated Panel, Front w/Components -1 Item 6 5 GeneratorGenerator -1 Item Hardware is common Not available unless listed 171Includes Control Box CC/CV -1 Item 86 Optional Panel, Mtg Components CC/CV Model Panel, Mtg Components CC Model Page Your distributor also gives ServiceSupport To locate distributor nearest you call 1-800-4-A-Miller Miller Electric Mfg. CoFor assistance in filing or settling claims
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