Miller Electric 500DX R, OM-129 manual Specifications, Symbols And Definitions

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SECTION 2 − DEFINITIONS

2-1. Symbols And Definitions

 

 

Stop Engine

 

Start Engine

 

Ether Starting Aid

 

Engine

 

 

Do Not Switch

 

Battery (Engine)

 

Circuit Breaker

 

Engine Oil

 

 

While Welding

 

 

 

 

 

 

 

 

 

 

 

 

 

Check Injectors/

 

Check Valve

 

Fuel

 

Protective Earth

 

 

Pump

 

Clearance

 

 

(Ground)

 

 

 

 

 

 

 

 

Positive

 

Negative

 

Certified/Trained

 

Welding Arc

 

 

 

 

Mechanic

 

 

A

 

V

 

 

 

 

 

Amperes

Volts

 

Panel/Local

14

Remote

 

 

 

 

 

 

On

 

Temperature

 

Output

 

Alternating

 

 

 

 

 

Current

 

 

 

 

 

 

 

 

 

 

Stick (SMAW)

 

Constant Current

 

MIG (GMAW)

 

Constant Voltage

 

 

Welding

 

(CC)

 

Welding

 

(CV)

 

 

Time

h

Hours

s

Seconds

1

Single Phase

 

 

 

 

 

3

 

Three Phase

 

Read Operator’s

 

 

 

 

 

 

Manual

 

 

 

 

 

 

 

 

 

 

 

SECTION 3 − SPECIFICATIONS

3-1. Weld, Power, And Engine Specifications

 

Weld

 

Maximum

 

 

 

Welding

Rated Welding

Open-

Auxiliary Power

 

 

Output

Engine

Fuel Capacity

Mode

Output

Circuit

Rating

Range

 

 

 

 

Voltage

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

500 A, 40 Volts DC,

95 (88 in CC

 

Deutz F3L-912

 

CC/DC

45 − 600 A

mode on

Single-Phase,

 

60% Duty Cycle

Air-Cooled,

 

 

 

units with CV)

23 gal (87 L)

 

 

 

3 kVA/kW, 25 A,

Three-Cylinder,

 

 

 

 

 

 

 

 

120 V AC, 60 Hz

41.5 HP Diesel

 

CV/DC

14 − 38 V

400 A, 36 Volts DC,

48

 

(Optional)

100% Duty Cycle

 

Engine

 

 

 

 

 

 

 

 

 

 

 

 

OM-129 647 Page 9

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Contents Processes OM-129 647WDescription From Miller to You Table of Contents Page Arc Welding Hazards Symbol UsageElectric Shock can kill ARC Rays can burn eyes and skinEngine Hazards Moving Parts can cause injury Battery Explosion can BlindEngine Exhaust Gases can kill Engine Heat can cause fireEMF Information Principal Safety StandardsRadiation can cause interference ARC Welding can cause interference− Consignes DE Sécurité − Lire Avant Utilisation Signification des symbolesUN Choc Électrique peut tuer LES Fumées ET LES GAZ peuvent être dangereuxDES Particules Volantes peuvent blesser les yeux LE Soudage peut provoquer un in- cendie ou une explosionDES Pièces Chaudes peuvent provoquer des brûlures graves LE Bruit peut affecter l’ouïe’EXPLOSION DE LA Batterie peut DES Organes Mobiles peuvent provoquer des blessuresLA Chaleur DU Moteur peut pro- voquer un incendie LA Chute DE L’APPAREIL peut blesserInformation sur les champs électromagnétiques Principales normes de sécuritéLE Soudage À L’ARC risque de provoquer des interférences Consignes relatives aux stimulateurs cardiaquesSymbols And Definitions − SpecificationsWeld, Power, And Engine Specifications − DefinitionsCurve shows typical fuel use under weld or power loads Dimensions, Weights, And Operating AnglesFuel Consumption 1898 lb 861 kg Engine EndWarranty Minutes Welding Minutes Resting AC Auxiliary PowerDuty Cycle And Overheating 60% Duty Cycle At 500 Amperes Duty Cycle is PercentageCC/DC Standard CV/DC Models With CV Option Volt-Ampere CurvesOptional AC Power Plant Curves Installing Welding Generator − InstallationDo Not Lift Unit From End Airflow Clearance LocationWhen electrolyte is low, add Activating The Dry Charge BatteryCharger Maintain proper levelEngine Prestart Checks Connecting The BatteryConnect Negative − Cable Last Tools Needed 1/2Selecting Weld Cable Sizes Connecting To Weld Output TerminalsAfter installing cylinder, wait at Installing Ether Cylinder Optional Ether Starting AidRemote A/V Control Receptacle RC3 Terminal Strip 2T Connections Optional Remote 14 Receptacle RC3 Information OptionalSocket Stop engineStandard Controls See Section − Operating the Welding GeneratorDescription Of Standard Controls See Section Do not switch under loadIf light goes off, stop engine and check oil level If light goes on, stop engine and check engine beltControls For Models With CV Option See Section This unit has a max OCV control circuit − Operating Auxiliary Equipment Auxiliary power is not affected by weld outputVolt And 240 Volt Duplex Receptacles 120 V 15 a AC Receptacle RC2 240 V 15 a AC Receptacle RC1Gfci Receptacle Option Optional Auxiliary Power ReceptaclesAustralian And South African Receptacle Options British Receptacle OptionSet Engine Control switch to Run when using auxiliary power Connecting Optional Auxiliary Power Plant1011 Load Terminals− Maintenance & Troubleshooting Deutz F3L912 Diesel Engine Maintenance LabelTo clean air filter Servicing Air CleanerHose Servicing Fuel And Lubrication Systems Servicing Optional Ether Starting Aid Adjusting Engine Speed1850 Checking And Replacing Alternator Belt To adjust belt tension13 mm Max Tools Needed 11/16 Stop engine To check belt tensionResetting Fan Belt Safety Shutdown Stop engine and let cool. Reinstall cleanout plug Inspecting And Cleaning Optional Spark Arrestor MufflerOverload Protection For Models With CV Option Stop engine and let coolWelding TroubleshootingEngine Auxiliary PowerTrouble Remedy OM-129 647 Circuit Diagram For Welding Generator Standard Models − Electrical DiagramsCircuit Diagram For Welding Generator Models With CV Option 184 954-C Wetstacking − RUN-IN ProcedureLoad Bank Run-In Procedure Using Load BankDo not touch hot exhaust Run-In Procedure Using Resistance GridBank/grid From flammablesSelecting Equipment − Auxiliary Power GuidelinesGrounding Generator To Truck Or Trailer Frame How Much Power Does Equipment Require? Grounding When Supplying Building SystemsEarth ground if supplying Use ground device as stated in electrical codesApproximate Power Requirements For Farm/Home Equipment Approximate Power Requirements For Industrial MotorsIndustrial Motors Rating Starting Watts Running Watts Farm/Home Equipment Rating Starting Watts Running WattsContractor Rating Starting Watts Running Watts Approximate Power Requirements For Contractor EquipmentHow Much Power Can Generator Supply? Power Required To Start MotorSingle-Phase Induction Motor Starting Requirements KVA/HP x HP x 1000 = Starting Amperage VoltsEmergencies or power outages Generator is to supply standby power duringWelding Generator Auxiliary Power output circuit Customer-supplied equipment is required ifSelecting Extension Cord Use Shortest Cord Possible 101 100 − Parts List66 65 102 Dia Part Description Quantity Mkgs Optional Panel, Front w/Components CC Model Illustrated Panel, Front w/Components -1 Item 6 5 GeneratorGenerator -1 Item Hardware is common Not available unless listed 171Includes Control Box CC/CV -1 Item 86 Optional Panel, Mtg Components CC/CV Model Panel, Mtg Components CC Model Page Your distributor also gives ServiceSupport To locate distributor nearest you call 1-800-4-A-Miller Miller Electric Mfg. CoFor assistance in filing or settling claims
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