Miller Electric 500DX R, OM-129 manual Generator -1 Item

Page 63

 

Item

Dia.

Part

Description

Quantity

 

No.

 

Mkgs.

No.

 

 

 

 

 

FIgure 11-3. Generator (Fig 11-1 Item 68)

 

 

 

 

 

 

 

. . . 1

. .

. . . . . . . . . .

106 426 . .

INSULATOR

. . . 4

. . . 2

. .

. . . . . . . . . .

106 440 . .

BUS BAR, rectifier

. . . 2

. . . 3

. . . SR3 . . . .

106 427 . .

DIODE ASSEMBLY, reverse polarity (consisting of)

. . . 1

. . . 4

. . . C4,6 . . .

048 420 . . .

. CAPACITOR, rectifier

. . . 2

. .

. . . .

. .

. . C2 . . . .

106 641 . . .

. CAPACITOR

. . . 1

. . . 5

. . D2,4,6 . . .

037 957 . . .

. DIODE, rect 275A 300V RP

. . . 3

. . . 6

. .

. . . . . . . . . .

106 425 . . .

. INSULATOR

. . . 2

. . . 7

. .

. . . . . . . . . .

182 170 . .

BAFFLE, air rectifier

. . . 1

. . . 8

. .

. . . . . . . . . .

173 066 . .

BRACKET, mtg brushholder

. . . 1

. . . 9

. .

. . . . . . . . . .

048 202 . .

BAFFLE, air diodes

. . . 1

. .

10

. .

. . . . . . . . . .

018 614 . .

BRUSH SET, (consisting of)

. . . 3

. .

11

. .

. . . . . . . . . .

*151 299 . . .

. BRUSH, contact

. . . 1

. .

12

. .

. . . . . . . . . .

600 270 . . .

. HOLDER, brush

. . . 1

. .

13

. .

. . . . . . . . . .

152 044 . . .

. CAP, brushholder

. . . 1

. .

14

. .

. . . . . . . . . .

013 367 . .

LABEL, warning moving parts can cause serious injury

. . . 2

. .

15

. .

. . . . . . . . .

+169 423 . .

STATOR, gen (consisting of)

. . . 1

. .

15

. .

. . . . . . . . +♦170 496 . .

STATOR, gen (consisting of)

. . . 1

. .

16

. .

. . . . . . . . . .

039 207 . . .

. BAFFLE, air gen

. . . 1

. .

17

. .

. . . . . . . . . .

083 751 . .

ROTOR, gen (consisting of)

. . . 1

. .

18

. .

. . . . . . . . . .

024 617 . . .

. RING, retaining external

. . . 1

. .

19

. .

. . . . . . . . . .

053 390 . . .

. BEARING, ball

. . . 1

. .

20

. .

. . . . . . . . . .

083 748 . . .

. FAN, rotor

. . . 1

. .

21

. .

. . . . . . . . . .

044 374 . .

STATOR, excitor (CC model)

. . . 1

. .

21

. .

. . . . . . . . . ♦180 684 . .

STATOR, excitor (CC/CV model)

. . . 1

. .

22

. .

. . . . . . . . . .

173 068 . .

ENDBELL, gen (consisting of)

. . . 1

. .

23

. .

. . . . . . . . . .

143 220 . . .

. O-RING, 2.859 ID x .139CS

. . . 1

. .

24

. .

. . . . . . . . . .

106 424 . .

BARREL, rectifier

. . . 1

. .

25

. .

. SR3 . . . .

106 430 . .

DIODE ASSEMBLY, (consisting of)

. . . 1

. .

26

. .

. C5,7 . . .

048 420 . . .

. CAPACITOR, rectifier

. . . 2

. .

. . . .

. .

. . C3 . . . .

106 641 . . .

. CAPACITOR

. . . 1

. .

27

. .

. . . . . . . . . .

106 425 . . .

. INSULATOR

. . . 1

. .

28

. .

D1,3,5 . . .

037 956 . . .

. DIODE, rect 275A 300V SP

. . . 3

. .

29

. VR1,R4 . .

046 819 . . .

. SUPPRESSOR

. . . 1

*Recommended Spare Parts.

+When ordering a component originally displaying a precautionary label, the label should also be ordered. ♦Part of 042 890 Optional 10/7.5kVA 240/120V Auxiliary Power.

To maintain the factory original performance of your equipment, use only Manufacturer’s Suggested Replacement Parts. Model and serial number required when ordering parts from your local distributor.

OM-129 647 Page 59

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Page 62 Page 64
Contents OM-129 647W ProcessesDescription From Miller to You Table of Contents Page ARC Rays can burn eyes and skin Symbol UsageArc Welding Hazards Electric Shock can killEngine Hazards Engine Heat can cause fire Battery Explosion can BlindMoving Parts can cause injury Engine Exhaust Gases can killARC Welding can cause interference Principal Safety StandardsEMF Information Radiation can cause interferenceLES Fumées ET LES GAZ peuvent être dangereux Signification des symboles− Consignes DE Sécurité − Lire Avant Utilisation UN Choc Électrique peut tuerLE Bruit peut affecter l’ouïe LE Soudage peut provoquer un in- cendie ou une explosionDES Particules Volantes peuvent blesser les yeux DES Pièces Chaudes peuvent provoquer des brûlures gravesLA Chute DE L’APPAREIL peut blesser DES Organes Mobiles peuvent provoquer des blessures’EXPLOSION DE LA Batterie peut LA Chaleur DU Moteur peut pro- voquer un incendieConsignes relatives aux stimulateurs cardiaques Principales normes de sécuritéInformation sur les champs électromagnétiques LE Soudage À L’ARC risque de provoquer des interférences− Definitions − SpecificationsSymbols And Definitions Weld, Power, And Engine Specifications1898 lb 861 kg Engine End Dimensions, Weights, And Operating AnglesCurve shows typical fuel use under weld or power loads Fuel Consumption60% Duty Cycle At 500 Amperes Duty Cycle is Percentage AC Auxiliary PowerWarranty Minutes Welding Minutes Resting Duty Cycle And OverheatingCC/DC Standard CV/DC Models With CV Option Volt-Ampere CurvesOptional AC Power Plant Curves Location − InstallationInstalling Welding Generator Do Not Lift Unit From End Airflow ClearanceMaintain proper level Activating The Dry Charge BatteryWhen electrolyte is low, add ChargerTools Needed 1/2 Connecting The BatteryEngine Prestart Checks Connect Negative − Cable LastSelecting Weld Cable Sizes Connecting To Weld Output TerminalsInstalling Ether Cylinder Optional Ether Starting Aid After installing cylinder, wait atRemote A/V Control Receptacle RC3 Stop engine Remote 14 Receptacle RC3 Information OptionalTerminal Strip 2T Connections Optional SocketStandard Controls See Section − Operating the Welding GeneratorIf light goes on, stop engine and check engine belt Do not switch under loadDescription Of Standard Controls See Section If light goes off, stop engine and check oil levelControls For Models With CV Option See Section This unit has a max OCV control circuit 120 V 15 a AC Receptacle RC2 240 V 15 a AC Receptacle RC1 Auxiliary power is not affected by weld output− Operating Auxiliary Equipment Volt And 240 Volt Duplex ReceptaclesBritish Receptacle Option Optional Auxiliary Power ReceptaclesGfci Receptacle Option Australian And South African Receptacle OptionsLoad Terminals Connecting Optional Auxiliary Power PlantSet Engine Control switch to Run when using auxiliary power 1011− Maintenance & Troubleshooting Deutz F3L912 Diesel Engine Maintenance LabelServicing Air Cleaner To clean air filterHose Servicing Fuel And Lubrication Systems Adjusting Engine Speed Servicing Optional Ether Starting Aid1850 Stop engine To check belt tension To adjust belt tensionChecking And Replacing Alternator Belt 13 mm Max Tools Needed 11/16Resetting Fan Belt Safety Shutdown Stop engine and let cool Inspecting And Cleaning Optional Spark Arrestor MufflerStop engine and let cool. Reinstall cleanout plug Overload Protection For Models With CV OptionWelding TroubleshootingEngine Auxiliary PowerTrouble Remedy OM-129 647 Circuit Diagram For Welding Generator Standard Models − Electrical DiagramsCircuit Diagram For Welding Generator Models With CV Option 184 954-C Wetstacking − RUN-IN ProcedureLoad Bank Run-In Procedure Using Load BankFrom flammables Run-In Procedure Using Resistance GridDo not touch hot exhaust Bank/grid− Auxiliary Power Guidelines Selecting EquipmentGrounding Generator To Truck Or Trailer Frame Use ground device as stated in electrical codes Grounding When Supplying Building SystemsHow Much Power Does Equipment Require? Earth ground if supplyingFarm/Home Equipment Rating Starting Watts Running Watts Approximate Power Requirements For Industrial MotorsApproximate Power Requirements For Farm/Home Equipment Industrial Motors Rating Starting Watts Running WattsContractor Rating Starting Watts Running Watts Approximate Power Requirements For Contractor EquipmentKVA/HP x HP x 1000 = Starting Amperage Volts Power Required To Start MotorHow Much Power Can Generator Supply? Single-Phase Induction Motor Starting RequirementsCustomer-supplied equipment is required if Generator is to supply standby power duringEmergencies or power outages Welding Generator Auxiliary Power output circuitSelecting Extension Cord Use Shortest Cord Possible 101 100 − Parts List66 65 102 Dia Part Description Quantity Mkgs Optional Panel, Front w/Components CC Model Illustrated Panel, Front w/Components -1 Item 6 5 GeneratorGenerator -1 Item 171 Hardware is common Not available unless listedIncludes Control Box CC/CV -1 Item 86 Optional Panel, Mtg Components CC/CV Model Panel, Mtg Components CC Model Page Service Your distributor also givesSupport Miller Electric Mfg. Co To locate distributor nearest you call 1-800-4-A-MillerFor assistance in filing or settling claims
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