Miller Electric OM-129, 500DX R manual Dia Part Description Quantity Mkgs

Page 58

 

Item

Dia.

Part

Description

Quantity

 

No.

Mkgs.

No.

 

 

 

 

Figure 11-1. Main Assembly

 

 

 

 

 

 

. . . 1 . . .

. . . . . . .

. . 134 771 . .

PLUG, protective .640sq

. . . 4

. . . 2 . . .

. . . . . . .

. . 184 675 . .

TANK, fuel 23gal (consisting of)

. . . 1

. . . 3 . . .

. . . . . . .

. . 182 022 . . .

. CAP, fuel large

. . . 1

. . . 4 . . .

. . . . . . .

. . 020 185 . .

FITTING, pipe brs elb st 1/8NPT

. . . 1

. . . 5 . . .

. . . . . . .

. . 053 525 . .

FITTING, brs barbed M 5/16tbg x 1/8NPT

. . . 1

. . . 6 . . .

. . . . . . .

. . 172 071 . .

CLAMP, hose .520-.605clp dia slfttng

. . . 6

. . . 7 . . .

. . . . . . .

. . 134 835 . .

HOSE, SAE .312 ID x .560 OD (order by ft)

. . . 6ft

. . . 8 . . .

. . . . . . .

. . 097 507 . .

STRIP, rbr adh back .125 x 1.000 x 20.500

. . . 2

. . . 9 . . .

. . . . . . .

. . 010 314 . .

VALVE, shut-off fuel

. . . 1

. .

10 . . .

. . . . . . .

. . 039 599 . .

FITTING, brs barbed M 5/16tbg x 1/4NPT

. . . 2

. .

11 . . .

. . . . . . .

. +048 227 . .

UPRIGHT, base front

. . . 1

. .

12 . . .

. . . . . . .

. ♦134 903 . .

FUSE BOX

. . . 1

. .

. . . . . . .

. . . . . . .

+♦134 902 . .

COVER, fuse box

. . . 1

. .

. . . . . . .

. . . . . . .

. ♦179 637 . .

LABEL, warning auxiliary power

. . . 1

. .

. . . . . . .

. . . . . . .

. ♦026 947 . .

STAND-OFF, insulator

. . . 1

. .

. . . . . . .

. . . . . . .

. ♦149 541 . .

HOLDER, fuse crtg 60A 250V

. . . 1

. .

. . . . . . .

. . . . . . .

*♦089 585 . .

FUSE, crtg 35A 250V

. . . 3

. .

. . . . . . .

. . . . . . .

. ♦604 102 . .

CONNECTOR, clamp cable 1.000

. . . 2

. .

. . . . . . .

. . . . . . .

. ♦048 489 . .

CLAMP, nyl 1.000dia

. . . 1

. .

13 . . .

. . . . . . .

. . 170 689 . .

FRAME, mtg reactor

. . . 1

. .

14 . . .

. . . . . . .

. . 170 617 . .

UPRIGHT, base center

. . . 1

. .

15 . . .

. . . . . . .

. . 017 479 . .

SEAL, weather lift eye

. . . 1

. .

16 . . .

. . . . . . .

. . 108 081 . .

TERMINAL PROTECTOR, battery post mtg

. . . 2

. .

17 . . .

. . . . . . .

. . 182 276 . .

CABLE, bat pos

. . . 1

. .

18 . . .

. . . . . . .

. . . 118 644 . .

HOLD DOWN, battery

. . . 1

. .

19 . . .

. . . . . . .

. . 032 453 . .

CABLE, bat neg

. . . 1

. .

20 . . .

BAT . .

. . 012 724 . .

BATTERY, 12V 95A

. . . 1

. .

21 . . .

. . . . . . .

. . 010 460 . .

STUD, stl .312-18 x 10.000

. . . 1

. .

22 . . .

. . . . . . .

. . 083 859 . .

BRACKET, mtg fuel filter

. . . 1

. .

23 . . .

. . . . . . .

. . 083 553 . .

BASE, filter fuel w/adapter

. . . 1

. .

24 . . .

. . . . . . .

. . 145 282 . .

FITTING, hose brs barbed elb M 5/16tbg x 1/4NPT

. . . 1

. .

25 . . .

. . . . . . .

. . 062 342 . .

SEPARATOR, fuel filter & water

. . . 1

. .

26 . . .

. . . . . . .

. . . 116 707 . .

SUPPORT, front engine

. . . 1

. .

27 . . .

. . . . . . .

. . 010 875 . .

CLAMP, muffler 2.000dia U

. . . 1

. .

28 . . .

. . . . . . .

. . 105 734 . .

PIPE, muffler ext elb

. . . 1

. .

29 . . .

. . . . . . .

. . 176 232 . .

BAFFLE, air muffler exhaust

. . . 1

. .

30 . . .

. . . . . . .

. . 048 216 . .

BRACKET, mtg breather

. . . 1

. .

31 . . .

. . . . . . .

. . 087 341 . .

BUMPER, door 1.000 OD x .750 high

. . . 4

. .

32 . . .

. . . . . . .

. . 004 130 . .

BRACKET, support door

. . . 2

. .

33 . . .

. . . . . . .

. +091 160 . .

DOOR, LH side

. . . 1

. .

. . . . . . .

. . . . . . .

. . 168 385 . .

LABEL, warning battery explosion can blind

. . . 1

. .

34 . . .

. . . . . . .

. . 181 642 . .

LABEL, diesel engine maintenance

. . . 1

. .

35 . . .

. . . . . . .

. +105 909 . .

COVER, top

. . . 1

. .

36 . . .

. . . . . . .

. . 035 968 . .

WASHER, flat rbr 3.625 ID x 5.875 OD x .062thk

. . . 1

. .

. . . . . . .

. . . . . . .

. . 195 869 . .

CABLE TIE, 0-17.500 weather resistant

. . . 1

. .

37 . . .

. . . . . . .

. . 108 487 . .

LABEL, warning falling equipment etc

. . . 2

. .

38 . . .

. . . . . . .

. . 048 206 . .

PANEL, end engine

. . . 1

. .

39 . . .

. . . . . . .

. +106 411 . .

DOOR, RH side

. . . 1

. .

. . . . . . .

. . . . . . .

. . 089 343 . .

RIVET, nyl .250dia x 1.000 lg

. . . 6

. .

40 . . .

. . . . . . .

. . 158 610 . .

LABEL, warning electric shock and moving parts

. . . 2

. .

41 . . .

. . . . . . .

. . 087 336 . .

LATCH, door

. . . 2

. .

42 . . .

. . . . . . .

. . 023 313 . .

CLAMP, hose 3.250-3.000clp dia slfttng

. . . 1

. .

43 . . .

. . . . . . .

. . 177 323 . .

HOSE, air cleaner

. . . 1

. .

44 . . .

. . . . . . .

. . 010 863 . .

CLAMP, hose 2.062−3.000clp dia slfttng

. . . 1

. .

. . . . . . .

. . . . . . .

. . 165 785 . .

HOSE, air cleaner 2.500 ID

. . . 1

. .

45 . . .

. . . . . . .

. . 045 657 . .

AIR CLEANER, intake (consisting of)

. . . 1

. .

46 . . .

. . . . . . .

. . . 021 115 . . .

. BAND, mtg air cleaner

. . . 2

. .

47 . . .

. . . . . . .

. . *020 319 . . .

. ELEMENT

. . . 1

. .

48 . . .

. . . . . . .

. . . 021 117 . . .

. WING NUT ASSEMBLY

. . . 1

. .

49 . . .

. . . . . . .

. . . 021 114 . . .

. CLAMP ASSEMBLY

. . . 1

. .

50 . . .

. . . . . . .

. . . 021 116 . . .

. CAP, dust

. . . 1

. .

. . . . . . .

. . . . . . .

. . . 004 115 . . .

. BAFFLE, dust cap

. . . 1

. .

51 . . .

. . . . . . .

. . 048 213 . .

BAFFLE, air intake

. . . 1

. .

52 . . .

. . . . . . .

. . . . . . . . . . . . .

LEVER, trip shutdown (included w/engine − see engine parts list) . . . .

. . . 1

OM-129 647 Page 54

Page 57 Page 59
Image 58
Page 57 Page 59
Contents Processes OM-129 647WDescription From Miller to You Table of Contents Page Electric Shock can kill Symbol UsageArc Welding Hazards ARC Rays can burn eyes and skinEngine Hazards Engine Exhaust Gases can kill Battery Explosion can BlindMoving Parts can cause injury Engine Heat can cause fireRadiation can cause interference Principal Safety StandardsEMF Information ARC Welding can cause interferenceUN Choc Électrique peut tuer Signification des symboles− Consignes DE Sécurité − Lire Avant Utilisation LES Fumées ET LES GAZ peuvent être dangereuxDES Pièces Chaudes peuvent provoquer des brûlures graves LE Soudage peut provoquer un in- cendie ou une explosionDES Particules Volantes peuvent blesser les yeux LE Bruit peut affecter l’ouïeLA Chaleur DU Moteur peut pro- voquer un incendie DES Organes Mobiles peuvent provoquer des blessures’EXPLOSION DE LA Batterie peut LA Chute DE L’APPAREIL peut blesserLE Soudage À L’ARC risque de provoquer des interférences Principales normes de sécuritéInformation sur les champs électromagnétiques Consignes relatives aux stimulateurs cardiaquesWeld, Power, And Engine Specifications − SpecificationsSymbols And Definitions − DefinitionsFuel Consumption Dimensions, Weights, And Operating AnglesCurve shows typical fuel use under weld or power loads 1898 lb 861 kg Engine EndDuty Cycle And Overheating AC Auxiliary PowerWarranty Minutes Welding Minutes Resting 60% Duty Cycle At 500 Amperes Duty Cycle is PercentageVolt-Ampere Curves CC/DC Standard CV/DC Models With CV OptionOptional AC Power Plant Curves Do Not Lift Unit From End Airflow Clearance − InstallationInstalling Welding Generator LocationCharger Activating The Dry Charge BatteryWhen electrolyte is low, add Maintain proper levelConnect Negative − Cable Last Connecting The BatteryEngine Prestart Checks Tools Needed 1/2Connecting To Weld Output Terminals Selecting Weld Cable SizesAfter installing cylinder, wait at Installing Ether Cylinder Optional Ether Starting AidRemote A/V Control Receptacle RC3 Socket Remote 14 Receptacle RC3 Information OptionalTerminal Strip 2T Connections Optional Stop engine− Operating the Welding Generator Standard Controls See SectionIf light goes off, stop engine and check oil level Do not switch under loadDescription Of Standard Controls See Section If light goes on, stop engine and check engine beltControls For Models With CV Option See Section This unit has a max OCV control circuit Volt And 240 Volt Duplex Receptacles Auxiliary power is not affected by weld output− Operating Auxiliary Equipment 120 V 15 a AC Receptacle RC2 240 V 15 a AC Receptacle RC1Australian And South African Receptacle Options Optional Auxiliary Power ReceptaclesGfci Receptacle Option British Receptacle Option1011 Connecting Optional Auxiliary Power PlantSet Engine Control switch to Run when using auxiliary power Load Terminals− Maintenance & Troubleshooting Maintenance Label Deutz F3L912 Diesel EngineTo clean air filter Servicing Air CleanerHose Servicing Fuel And Lubrication Systems Servicing Optional Ether Starting Aid Adjusting Engine Speed1850 13 mm Max Tools Needed 11/16 To adjust belt tensionChecking And Replacing Alternator Belt Stop engine To check belt tensionResetting Fan Belt Safety Shutdown Overload Protection For Models With CV Option Inspecting And Cleaning Optional Spark Arrestor MufflerStop engine and let cool. Reinstall cleanout plug Stop engine and let coolTroubleshooting WeldingAuxiliary Power EngineTrouble Remedy OM-129 647 − Electrical Diagrams Circuit Diagram For Welding Generator Standard ModelsCircuit Diagram For Welding Generator Models With CV Option 184 954-C − RUN-IN Procedure WetstackingRun-In Procedure Using Load Bank Load BankBank/grid Run-In Procedure Using Resistance GridDo not touch hot exhaust From flammablesSelecting Equipment − Auxiliary Power GuidelinesGrounding Generator To Truck Or Trailer Frame Earth ground if supplying Grounding When Supplying Building SystemsHow Much Power Does Equipment Require? Use ground device as stated in electrical codesIndustrial Motors Rating Starting Watts Running Watts Approximate Power Requirements For Industrial MotorsApproximate Power Requirements For Farm/Home Equipment Farm/Home Equipment Rating Starting Watts Running WattsApproximate Power Requirements For Contractor Equipment Contractor Rating Starting Watts Running WattsSingle-Phase Induction Motor Starting Requirements Power Required To Start MotorHow Much Power Can Generator Supply? KVA/HP x HP x 1000 = Starting Amperage VoltsWelding Generator Auxiliary Power output circuit Generator is to supply standby power duringEmergencies or power outages Customer-supplied equipment is required ifSelecting Extension Cord Use Shortest Cord Possible − Parts List 101 10066 65 102 Dia Part Description Quantity Mkgs Optional Panel, Front w/Components CC Model Illustrated Panel, Front w/Components -1 Item Generator 6 5Generator -1 Item Hardware is common Not available unless listed 171Includes Control Box CC/CV -1 Item 86 Optional Panel, Mtg Components CC/CV Model Panel, Mtg Components CC Model Page Your distributor also gives ServiceSupport To locate distributor nearest you call 1-800-4-A-Miller Miller Electric Mfg. CoFor assistance in filing or settling claims
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