Contents
Description
OM-129 647W
Processes
From Miller to You
Table of Contents
Page
Electric Shock can kill
Symbol Usage
Arc Welding Hazards
ARC Rays can burn eyes and skin
Engine Hazards
Engine Exhaust Gases can kill
Battery Explosion can Blind
Moving Parts can cause injury
Engine Heat can cause fire
Radiation can cause interference
Principal Safety Standards
EMF Information
ARC Welding can cause interference
UN Choc Électrique peut tuer
Signification des symboles
− Consignes DE Sécurité − Lire Avant Utilisation
LES Fumées ET LES GAZ peuvent être dangereux
DES Pièces Chaudes peuvent provoquer des brûlures graves
LE Soudage peut provoquer un in- cendie ou une explosion
DES Particules Volantes peuvent blesser les yeux
LE Bruit peut affecter l’ouïe
LA Chaleur DU Moteur peut pro- voquer un incendie
DES Organes Mobiles peuvent provoquer des blessures
’EXPLOSION DE LA Batterie peut
LA Chute DE L’APPAREIL peut blesser
LE Soudage À L’ARC risque de provoquer des interférences
Principales normes de sécurité
Information sur les champs électromagnétiques
Consignes relatives aux stimulateurs cardiaques
Weld, Power, And Engine Specifications
− Specifications
Symbols And Definitions
− Definitions
Fuel Consumption
Dimensions, Weights, And Operating Angles
Curve shows typical fuel use under weld or power loads
1898 lb 861 kg Engine End
Duty Cycle And Overheating
AC Auxiliary Power
Warranty Minutes Welding Minutes Resting
60% Duty Cycle At 500 Amperes Duty Cycle is Percentage
Volt-Ampere Curves
CC/DC Standard CV/DC Models With CV Option
Optional AC Power Plant Curves
Do Not Lift Unit From End Airflow Clearance
− Installation
Installing Welding Generator
Location
Charger
Activating The Dry Charge Battery
When electrolyte is low, add
Maintain proper level
Connect Negative − Cable Last
Connecting The Battery
Engine Prestart Checks
Tools Needed 1/2
Connecting To Weld Output Terminals
Selecting Weld Cable Sizes
Remote A/V Control Receptacle RC3
Installing Ether Cylinder Optional Ether Starting Aid
After installing cylinder, wait at
Socket
Remote 14 Receptacle RC3 Information Optional
Terminal Strip 2T Connections Optional
Stop engine
− Operating the Welding Generator
Standard Controls See Section
If light goes off, stop engine and check oil level
Do not switch under load
Description Of Standard Controls See Section
If light goes on, stop engine and check engine belt
Controls For Models With CV Option See Section
This unit has a max OCV control circuit
Volt And 240 Volt Duplex Receptacles
Auxiliary power is not affected by weld output
− Operating Auxiliary Equipment
120 V 15 a AC Receptacle RC2 240 V 15 a AC Receptacle RC1
Australian And South African Receptacle Options
Optional Auxiliary Power Receptacles
Gfci Receptacle Option
British Receptacle Option
1011
Connecting Optional Auxiliary Power Plant
Set Engine Control switch to Run when using auxiliary power
Load Terminals
− Maintenance & Troubleshooting
Maintenance Label
Deutz F3L912 Diesel Engine
Hose
Servicing Air Cleaner
To clean air filter
Servicing Fuel And Lubrication Systems
1850
Adjusting Engine Speed
Servicing Optional Ether Starting Aid
13 mm Max Tools Needed 11/16
To adjust belt tension
Checking And Replacing Alternator Belt
Stop engine To check belt tension
Resetting Fan Belt Safety Shutdown
Overload Protection For Models With CV Option
Inspecting And Cleaning Optional Spark Arrestor Muffler
Stop engine and let cool. Reinstall cleanout plug
Stop engine and let cool
Troubleshooting
Welding
Auxiliary Power
Engine
Trouble Remedy
OM-129 647
− Electrical Diagrams
Circuit Diagram For Welding Generator Standard Models
Circuit Diagram For Welding Generator Models With CV Option
184 954-C
− RUN-IN Procedure
Wetstacking
Run-In Procedure Using Load Bank
Load Bank
Bank/grid
Run-In Procedure Using Resistance Grid
Do not touch hot exhaust
From flammables
Grounding Generator To Truck Or Trailer Frame
− Auxiliary Power Guidelines
Selecting Equipment
Earth ground if supplying
Grounding When Supplying Building Systems
How Much Power Does Equipment Require?
Use ground device as stated in electrical codes
Industrial Motors Rating Starting Watts Running Watts
Approximate Power Requirements For Industrial Motors
Approximate Power Requirements For Farm/Home Equipment
Farm/Home Equipment Rating Starting Watts Running Watts
Approximate Power Requirements For Contractor Equipment
Contractor Rating Starting Watts Running Watts
Single-Phase Induction Motor Starting Requirements
Power Required To Start Motor
How Much Power Can Generator Supply?
KVA/HP x HP x 1000 = Starting Amperage Volts
Welding Generator Auxiliary Power output circuit
Generator is to supply standby power during
Emergencies or power outages
Customer-supplied equipment is required if
Selecting Extension Cord Use Shortest Cord Possible
− Parts List
101 100
66 65 102
Dia Part Description Quantity Mkgs
Optional
Panel, Front w/Components CC Model Illustrated
Panel, Front w/Components -1 Item
Generator
6 5
Generator -1 Item
Includes
171
Hardware is common Not available unless listed
Control Box CC/CV -1 Item 86 Optional
Panel, Mtg Components CC/CV Model
Panel, Mtg Components CC Model
Page
Support
Service
Your distributor also gives
For assistance in filing or settling claims
Miller Electric Mfg. Co
To locate distributor nearest you call 1-800-4-A-Miller