Miller Electric Blue Star 3500 manual Generator Power Panel Ratings, It exceeds 3500W

Page 26

7-3. Generator Power Panel Ratings

NOTE

Unless otherwise stated, the rating of duplex outlets is the combined load of all receptacles.

Total power from generator NOT to exceed 3500 Watts (60 Hz)

 

 

Panel

Panel

Panel

Panel

Panel

Panel

Panel

Panel

Panel

 

Protected

495 279

495 288

Receptacle

495 218

495 315

495 298

495 253

495 289

495 290

495 283

By

(Canada-

(South

 

(USA)

(USA)

(USA)

(S. Africa)

(Australia)

(Europe)

(S.E. Asia)

 

 

CSA)

America)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

60 Hz

60 Hz

60 Hz

60 Hz

60 Hz

60 Hz

60 Hz

60 Hz

60 Hz

 

 

 

 

 

 

 

 

 

 

 

240 V

CB1,2

 

 

30A/

 

 

 

 

 

 

Twist Lock

 

 

3600W

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

15A/

 

 

 

 

 

 

 

240 V

CB1,2

 

3500W

 

 

 

15A/

 

 

 

Duplex

 

See

 

 

 

3500W

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Note 2

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

240 V

CB3,4

 

 

 

 

 

15A/

 

 

 

Duplex

 

 

 

 

 

3500W

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

230 V

CB1

 

 

 

 

15A/

 

 

15A/

15A/

Single

 

 

 

 

3500W

 

 

3500W

3500W

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

230 V

CB2

 

 

 

 

15A/

 

 

15A/

15A/

Single

 

 

 

 

3500W

 

 

3500W

3500W

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

230 V

CB1,2

 

 

 

 

 

 

15A/

 

 

Single

 

 

 

 

 

 

3500W

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

230 V

CB3,4

 

 

 

 

 

 

15A/

 

 

Single

 

 

 

 

 

 

3500W

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

120 V

CB1

30A/

 

 

30A/

 

 

 

 

 

Twist Lock

3500W

 

 

3500W

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

120 V

CB1,2

 

 

 

30A/

 

 

 

 

 

Duplex

CB1,3

 

 

 

3500W

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

120 V

CB2

20A/

 

 

 

 

 

 

 

 

Duplex

2400W

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

20A/

 

 

 

 

 

 

 

120 V

CB3

20A/

2400W

20A/

 

 

 

 

 

 

Duplex

2400W

See

2400W

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Note 3

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

20A/

 

 

 

 

 

 

 

120 V

CB4

 

2400W

20A/

 

 

 

 

 

 

Duplex

 

See

2400W

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Note 3

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Total

 

 

 

 

 

 

 

 

 

 

Power NOT

 

3500W

3500W

3500W

3500W

3500W

3500W

3500W

3500W

3500W

to exceed

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Notes: 1. Each receptacle of the duplex can provide 15A/1800W. Do not parallel the two 120V duplex receptacles.

2.Do not parallel the two 120V circuits.

3.Do not parallel the two duplex outlets.

Calculating total power provided by generator. (See Section 11 − Generator Power Guidelines)

Each receptacle can provide the watts or amps as shown above. However, the total power can not exceed 3500W.

The rating plate on electrical apparatus will contain the watts consumed or the rated input amps. Watts may be calculated by multiplying the rated voltage by the rated input amps.

watts = volts x amps

For example, for the 495 218 Generator Power Panel,

120V, 1500W heater

1500W

 

120V, 10A chain saw

1200W

 

120V, 500W halogen lamp

500W

 

Total

3200W

This loading is OK.

120V, 1500W heater

1500W

 

120V, 10A chain saw

1200W

 

120V, 5A router

600W

 

120V, 500W halogen lamp

500W

 

Total

3800W

This loading is not OK.

 

 

It exceeds 3500W.

OM-498 Page 22

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Contents Description OM-498Processes From Miller to You Table of Contents Page Symbol Usage Arc Welding HazardsEngine Hazards Compressed Air Hazards EMF Information Principal Safety StandardsCalifornia Proposition 65 Warnings Radiation can cause interferenceUN Choc Électrique peut tuer Signification des symboles− Consignes DE Sécurité − Lire Avant Utilisation LES Fumées ET LES GAZ peuvent être dangereuxDES Pièces Chaudes peuvent provoquer des brûlures graves LE Soudage peut provoquer un in- cendie ou une explosionDES Particules Volantes peuvent blesser les yeux LE Bruit peut affecter l’ouïeLA Chaleur DU Moteur peut pro- voquer un incendie ’EXPLOSION DE LA Batterie peutDES Organes Mobiles peuvent provoquer des blessures ’AIR Comprimé peut provoque r des blessuresPrincipales normes de sécurité Information sur les champs électromagnétiquesWeld, Power, And Engine Specifications − SpecificationsSymbol Definitions − DefinitionsDimensions Dimensions, Weights, And Operating AnglesFuel Consumption Kohler-Powered Units Weight Kohler-Powered UnitsDuty Cycle Fuel Consumption Honda-Powered UnitsExceeding duty cycle can damage unit and void warranty 100% Duty Cycle at 80 Amperes CC/DCGenerator Power Curve Volt-Ampere CurvesGrounding Generator To Truck Or Trailer Frame − InstallationInstalling Welding Generator Grounding Generator When Supplying Building Systems Use ground device as stated in electrical codes+ − Engine Prestart Checks Honda-Powered UnitsConnecting The Battery Honda Electric-Start Models Only OilConnecting To Weld Output Terminals Selecting Weld Cable Sizes60 Hz Controls Kohler-Powered Units− Operating the Welding Generator Choke Control LeverControls Honda-Powered Units See Section Recoil-Start 2Electric-StartDescription Of Controls Honda-Powered Units See Section Work like a Pro120 V x 10 a + 240 V x 9 a = 3.5 kVA/ KW OM-498 Generator Power Panel 495 218 USA− Operating Auxiliary Equipment Canada South Africa South America Optional Generator Power PanelsGenerator Power Panel 495 Australia Europe AsiaGenerator Power Panel Ratings It exceeds 3500WPlex receptacle shares a load with Plug Wired For 120/240Wire Load One half of the 240 V receptacle− Maintenance Maintenance Label Overload Protection Honda-Powered Units OnlyTop View Idle Speed Adjustment Adjusting Engine Speed Kohler-Powered UnitsWeld/Power Speed Adjustment Stop engine. Close fuel valve Top ViewStop engine. Close fuel valve Adjusting Engine Speed Honda-Powered UnitsThrottle Control Lever Adjustment Screw Tools Needed 3/8Generator Power − TroubleshootingTroubleshooting WeldingEngine Check battery voltage Honda electric-start models onlyViscosity oil for operating temperature Make starting difficult− Electrical Diagrams Circuit Diagram For Welding GeneratorWiring Diagram For Generator Power Panels 1 Wiring Diagram For Generator Power Panels 2 OM-491 − Generator Power GuidelinesSelecting Equipment Earth ground if supplying Grounding When Supplying Building SystemsHow Much Power Does Equipment Require? Volts 115 Amps Resistive LoadIndustrial Motors Rating Starting Watts Running Watts Approximate Power Requirements For Industrial MotorsApproximate Power Requirements For Farm/Home Equipment Farm/Home Equipment Rating Starting Watts Running WattsApproximate Power Requirements For Contractor Equipment Contractor Rating Starting Watts Running WattsSingle-Phase Induction Motor Starting Requirements Power Required To Start MotorHow Much Power Can Generator Supply? KVA/HP x HP xTypical Connections To Supply Standby Power Selecting Extension Cord Use Shortest Cord Possible Current Load Watts Amperes− Stick Welding Smaw Guidelines Stick Welding ProcedureWeld current starts when electrode touches work- piece Striking an Arc − Tapping Technique Electrode and Amperage Selection ChartStriking an Arc − Scratch Start Technique Positioning Electrode Holder Poor Weld Bead CharacteristicsGood Weld Bead Characteristics 10-30 9090 End View of Work AngleConditions That Affect Weld Bead Shape Electrode Movement During WeldingTee Joint Butt JointsLap Joint 16 in 1.6 mm Tack WeldsWeld Test Troubleshooting − PorosityTroubleshooting − Excessive Spatter Possible Causes Corrective ActionsTroubleshooting − Excessive Penetration Troubleshooting − Incomplete FusionTroubleshooting − Lack Of Penetration Troubleshooting − Distortion Troubleshooting − Burn-ThroughTroubleshooting − Waviness Of Bead − Parts List 31−FigDia Part Canada Generator Power Panel 495 Generator Power Panel 495 315 USAGenerator Power Panel 495 South Africa Australia Europe AmericaGenerator Power Panel 495 253 South Africa Generator Power Panel 495 218 USAGenerator Power Panel 495 279 Canada Generator Power Panel 495 289 AustraliaWork like a Pro Page Material Thickness Reference Chart TM-188 304 Invision 354MPSupport ServiceYour distributor also gives Your distributor and/or equipment manufacturer’s Miller Electric Mfg. CoFor assistance in filing or settling claims, contact Transportation Department