Miller Electric Blue Star 3500 manual Generator Power Panel 495 218 USA

Page 55

Item

Dia.

Part

 

 

 

No.

Mkgs.

No.

Description

Quantity

 

 

 

 

 

Figure 13-2. Generator Power Panels (Figure 13-1, Item 31)

 

 

 

Generator Power Panel 495 298 (USA)

 

. . .

1

. .

. . . . . . . . . . .

. . 495 220

. . PANEL, generator power assembly

. . . 1

. . .

2

. . CB1, CB2 .

. . 495 245

. . CIRCUIT BREAKER, 15A

. . . 2

. . .

3

. . CB3, CB4 .

. . 495 246

. . CIRCUIT BREAKER, 20A

. . . 2

. . .

4

. . . . RC1 . . . . . 407 749

. . RECEPTACLE, twistlock 230 V U.S

. . . 1

. . .

5

. . RC2, RC3 .

. . 408 898

. . RECEPTACLE, duplex 115 V 20 A U.S

. . . 2

Generator Power Panel 495 315 (USA)

 

. . .

6

. .

. . . . . . . . . . .

. . 495 314

. . PANEL, generator power assembly

. . . 1

. . .

7

. . CB1, CB2 .

. . 495 245

. . CIRCUIT BREAKER, 15A

. . . 2

. . .

8

. . CB3, CB4 .

. . 495 246

. . CIRCUIT BREAKER, 20A

. . . 2

Generator Power Panel 495 218 (USA)

 

. . .

9

. .

. . . . . . . . . . .

. . 495 220

. . PANEL, generator power assembly

. . . 1

. . . 10 . .

. . . . . . . . . . .

. . 495 216

. . OVERLAY

. . . 1

. . . 11

. .

. . CB1 . . . . . 495 183

. . CIRCUIT BREAKER, 30A

. . . 1

. . . 12 . .

CB2, CB3 .

. . 495 246

. . CIRCUIT BREAKER, 20A

. . . 2

Generator Power Panel 495 279 (Canada)

 

. . . 13 . .

. . . . . . . . . . .

. . 495 284

. . PANEL, generator power assembly

. . . 1

. . . 14 . .

. . CB1 . . . . . 495 183

. . CIRCUIT BREAKER, 30A

. . . 1

. . . 15 . .

CB2, CB3 .

. . 495 246

. . CIRCUIT BREAKER, 20A

. . . 2

Generator Power Panel 495 253 (South Africa)

 

. . . 16 . .

. . . . . . . . . . .

. . 495 252

. . PANEL, generator power assembly

. . . 1

. . . 17 . .

CB1, CB2 .

. . 495 245

. . CIRCUIT BREAKER, 15A

. . . 2

Generator Power Panel 495 289 (Australia)

 

. . . 18 . .

. . . . . . . . . . .

. . 495 254

. . PANEL, generator power assembly

. . . 1

. . . 19 . .

CB1 - CB4

. . 495 245

. . CIRCUIT BREAKER, 15A

. . . 4

Generator Power Panel 495 290 (Europe)

. . . 20 . . . . . . . . . . . . . . . 495 282 . . PANEL, generator power assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

. . . 21 . . CB1,CB2 . . . 495 245 . . CIRCUIT BREAKER, 15A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

Generator Power Panel 495 288 (S. America)

. . . 22 . . . . . . . . . . . . . . . 495 287 . . PANEL, generator power assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

. . . 23 . . . . CB1-4 . . . . 495 245 . . CIRCUIT BREAKER, 15A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

Generator Power Panel 495 283 (S.E. Asia)

. . . 24 . . . . . . . . . . . . . . . 495 282 . . PANEL, generator power assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

. . . 25 . . CB1,CB2 . . . 495 245 . . CIRCUIT BREAKER, 15A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

*Recommended Spare Parts.

NOTE: Replacement receptacles not listed can be found at your local hardware or electrical supply store.

To maintain the factory original performance of your equipment, use only Manufacturer’s Suggested Replacement Parts. Model and serial number required when ordering parts from your local distributor.

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OM-498 Page 51

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Contents Processes OM-498Description From Miller to You Table of Contents Page Arc Welding Hazards Symbol UsageEngine Hazards Compressed Air Hazards Radiation can cause interference Principal Safety StandardsCalifornia Proposition 65 Warnings EMF InformationLES Fumées ET LES GAZ peuvent être dangereux Signification des symboles− Consignes DE Sécurité − Lire Avant Utilisation UN Choc Électrique peut tuerLE Bruit peut affecter l’ouïe LE Soudage peut provoquer un in- cendie ou une explosionDES Particules Volantes peuvent blesser les yeux DES Pièces Chaudes peuvent provoquer des brûlures graves’AIR Comprimé peut provoque r des blessures ’EXPLOSION DE LA Batterie peutDES Organes Mobiles peuvent provoquer des blessures LA Chaleur DU Moteur peut pro- voquer un incendieInformation sur les champs électromagnétiques Principales normes de sécurité− Definitions − SpecificationsSymbol Definitions Weld, Power, And Engine SpecificationsWeight Kohler-Powered Units Dimensions, Weights, And Operating AnglesFuel Consumption Kohler-Powered Units Dimensions100% Duty Cycle at 80 Amperes CC/DC Fuel Consumption Honda-Powered UnitsExceeding duty cycle can damage unit and void warranty Duty CycleVolt-Ampere Curves Generator Power CurveInstalling Welding Generator − InstallationGrounding Generator To Truck Or Trailer Frame Use ground device as stated in electrical codes Grounding Generator When Supplying Building SystemsOil Engine Prestart Checks Honda-Powered UnitsConnecting The Battery Honda Electric-Start Models Only + −Selecting Weld Cable Sizes Connecting To Weld Output TerminalsChoke Control Lever Controls Kohler-Powered Units− Operating the Welding Generator 60 HzRecoil-Start 2Electric-Start Controls Honda-Powered Units See SectionWork like a Pro Description Of Controls Honda-Powered Units See Section− Operating Auxiliary Equipment Generator Power Panel 495 218 USA120 V x 10 a + 240 V x 9 a = 3.5 kVA/ KW OM-498 Australia Europe Asia Optional Generator Power PanelsGenerator Power Panel 495 Canada South Africa South AmericaIt exceeds 3500W Generator Power Panel RatingsOne half of the 240 V receptacle Plug Wired For 120/240Wire Load Plex receptacle shares a load with− Maintenance Overload Protection Honda-Powered Units Only Maintenance LabelStop engine. Close fuel valve Top View Adjusting Engine Speed Kohler-Powered UnitsWeld/Power Speed Adjustment Top View Idle Speed AdjustmentTools Needed 3/8 Adjusting Engine Speed Honda-Powered UnitsThrottle Control Lever Adjustment Screw Stop engine. Close fuel valveWelding − TroubleshootingTroubleshooting Generator PowerMake starting difficult Check battery voltage Honda electric-start models onlyViscosity oil for operating temperature EngineCircuit Diagram For Welding Generator − Electrical DiagramsWiring Diagram For Generator Power Panels 1 Wiring Diagram For Generator Power Panels 2 Selecting Equipment − Generator Power GuidelinesOM-491 Volts 115 Amps Resistive Load Grounding When Supplying Building SystemsHow Much Power Does Equipment Require? Earth ground if supplyingFarm/Home Equipment Rating Starting Watts Running Watts Approximate Power Requirements For Industrial MotorsApproximate Power Requirements For Farm/Home Equipment Industrial Motors Rating Starting Watts Running WattsContractor Rating Starting Watts Running Watts Approximate Power Requirements For Contractor EquipmentKVA/HP x HP x Power Required To Start MotorHow Much Power Can Generator Supply? Single-Phase Induction Motor Starting RequirementsTypical Connections To Supply Standby Power Current Load Watts Amperes Selecting Extension Cord Use Shortest Cord PossibleWeld current starts when electrode touches work- piece Stick Welding Procedure− Stick Welding Smaw Guidelines Striking an Arc − Scratch Start Technique Electrode and Amperage Selection ChartStriking an Arc − Tapping Technique 10-30 9090 End View of Work Angle Poor Weld Bead CharacteristicsGood Weld Bead Characteristics Positioning Electrode HolderElectrode Movement During Welding Conditions That Affect Weld Bead Shape16 in 1.6 mm Tack Welds Butt JointsLap Joint Tee JointPossible Causes Corrective Actions Troubleshooting − PorosityTroubleshooting − Excessive Spatter Weld TestTroubleshooting − Lack Of Penetration Troubleshooting − Incomplete FusionTroubleshooting − Excessive Penetration Troubleshooting − Waviness Of Bead Troubleshooting − Burn-ThroughTroubleshooting − Distortion 31−Fig − Parts ListDia Part Europe America Generator Power Panel 495 Generator Power Panel 495 315 USAGenerator Power Panel 495 South Africa Australia CanadaGenerator Power Panel 495 289 Australia Generator Power Panel 495 218 USAGenerator Power Panel 495 279 Canada Generator Power Panel 495 253 South AfricaWork like a Pro Page TM-188 304 Invision 354MP Material Thickness Reference ChartYour distributor also gives ServiceSupport Transportation Department Miller Electric Mfg. CoFor assistance in filing or settling claims, contact Your distributor and/or equipment manufacturer’s
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