Miller Electric Blue Star 3500 manual Dimensions, Weights, And Operating Angles

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4-2. Dimensions, Weights, And Operating Angles

 

Dimensions

 

 

Height

20-3/4 in (527 mm)

 

 

Width

22-3/4 in (577 mm)

 

 

Depth

31-1/4 in (793 mm)

 

 

A

31-1/4 in (793 mm)

 

 

B

10-1/2 in (268 mm)

 

 

C

13-45/64 in (348 mm)

 

 

D

22-3/4 in (577 mm)

 

 

E

1-3/4 in (44 mm)

 

 

F

19-1/2 in (495 mm)

 

 

G

13/32 in (10 mm) Dia.

 

 

Weight (Kohler-Powered Units)

222 lb (101 kg)

Weight (Honda-Powered Units)

Electric-Start Model: 226 lb (103 kg)

Recoil-Start Model: 201 lb (91 kg)

D

B

A

C

F E

Engine End

YDo not exceed tilt angles or engine could be damaged or unit could tip.

YDo not move or operate unit where it could tip.

 

°

15°

 

15

 

G 4

15°

°

Holes

 

15

 

 

802 096

 

802 512-A

4-3. Fuel Consumption (Kohler-Powered Units)

. Fuel consumption at low idle

(2000 rpm): 0.17 U.S. gal/hr.

AUX POWER

WELD

HIGH IDLE

198 573

OM-498 Page 10

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Contents Description OM-498Processes From Miller to You Table of Contents Page Symbol Usage Arc Welding HazardsEngine Hazards Compressed Air Hazards EMF Information Principal Safety StandardsCalifornia Proposition 65 Warnings Radiation can cause interferenceUN Choc Électrique peut tuer Signification des symboles− Consignes DE Sécurité − Lire Avant Utilisation LES Fumées ET LES GAZ peuvent être dangereuxDES Pièces Chaudes peuvent provoquer des brûlures graves LE Soudage peut provoquer un in- cendie ou une explosionDES Particules Volantes peuvent blesser les yeux LE Bruit peut affecter l’ouïeLA Chaleur DU Moteur peut pro- voquer un incendie ’EXPLOSION DE LA Batterie peutDES Organes Mobiles peuvent provoquer des blessures ’AIR Comprimé peut provoque r des blessuresPrincipales normes de sécurité Information sur les champs électromagnétiquesWeld, Power, And Engine Specifications − SpecificationsSymbol Definitions − DefinitionsDimensions Dimensions, Weights, And Operating AnglesFuel Consumption Kohler-Powered Units Weight Kohler-Powered UnitsDuty Cycle Fuel Consumption Honda-Powered UnitsExceeding duty cycle can damage unit and void warranty 100% Duty Cycle at 80 Amperes CC/DCGenerator Power Curve Volt-Ampere CurvesGrounding Generator To Truck Or Trailer Frame − InstallationInstalling Welding Generator Grounding Generator When Supplying Building Systems Use ground device as stated in electrical codes+ − Engine Prestart Checks Honda-Powered UnitsConnecting The Battery Honda Electric-Start Models Only OilConnecting To Weld Output Terminals Selecting Weld Cable Sizes60 Hz Controls Kohler-Powered Units− Operating the Welding Generator Choke Control LeverControls Honda-Powered Units See Section Recoil-Start 2Electric-StartDescription Of Controls Honda-Powered Units See Section Work like a Pro120 V x 10 a + 240 V x 9 a = 3.5 kVA/ KW OM-498 Generator Power Panel 495 218 USA− Operating Auxiliary Equipment Canada South Africa South America Optional Generator Power PanelsGenerator Power Panel 495 Australia Europe AsiaGenerator Power Panel Ratings It exceeds 3500WPlex receptacle shares a load with Plug Wired For 120/240Wire Load One half of the 240 V receptacle− Maintenance Maintenance Label Overload Protection Honda-Powered Units OnlyTop View Idle Speed Adjustment Adjusting Engine Speed Kohler-Powered UnitsWeld/Power Speed Adjustment Stop engine. Close fuel valve Top ViewStop engine. Close fuel valve Adjusting Engine Speed Honda-Powered UnitsThrottle Control Lever Adjustment Screw Tools Needed 3/8Generator Power − TroubleshootingTroubleshooting WeldingEngine Check battery voltage Honda electric-start models onlyViscosity oil for operating temperature Make starting difficult− Electrical Diagrams Circuit Diagram For Welding GeneratorWiring Diagram For Generator Power Panels 1 Wiring Diagram For Generator Power Panels 2 OM-491 − Generator Power GuidelinesSelecting Equipment Earth ground if supplying Grounding When Supplying Building SystemsHow Much Power Does Equipment Require? Volts 115 Amps Resistive LoadIndustrial Motors Rating Starting Watts Running Watts Approximate Power Requirements For Industrial MotorsApproximate Power Requirements For Farm/Home Equipment Farm/Home Equipment Rating Starting Watts Running WattsApproximate Power Requirements For Contractor Equipment Contractor Rating Starting Watts Running WattsSingle-Phase Induction Motor Starting Requirements Power Required To Start MotorHow Much Power Can Generator Supply? KVA/HP x HP xTypical Connections To Supply Standby Power Selecting Extension Cord Use Shortest Cord Possible Current Load Watts Amperes− Stick Welding Smaw Guidelines Stick Welding ProcedureWeld current starts when electrode touches work- piece Striking an Arc − Tapping Technique Electrode and Amperage Selection ChartStriking an Arc − Scratch Start Technique Positioning Electrode Holder Poor Weld Bead CharacteristicsGood Weld Bead Characteristics 10-30 9090 End View of Work AngleConditions That Affect Weld Bead Shape Electrode Movement During WeldingTee Joint Butt JointsLap Joint 16 in 1.6 mm Tack WeldsWeld Test Troubleshooting − PorosityTroubleshooting − Excessive Spatter Possible Causes Corrective ActionsTroubleshooting − Excessive Penetration Troubleshooting − Incomplete FusionTroubleshooting − Lack Of Penetration Troubleshooting − Distortion Troubleshooting − Burn-ThroughTroubleshooting − Waviness Of Bead − Parts List 31−FigDia Part Canada Generator Power Panel 495 Generator Power Panel 495 315 USAGenerator Power Panel 495 South Africa Australia Europe AmericaGenerator Power Panel 495 253 South Africa Generator Power Panel 495 218 USAGenerator Power Panel 495 279 Canada Generator Power Panel 495 289 AustraliaWork like a Pro Page Material Thickness Reference Chart TM-188 304 Invision 354MPSupport ServiceYour distributor also gives Your distributor and/or equipment manufacturer’s Miller Electric Mfg. CoFor assistance in filing or settling claims, contact Transportation Department