Miller Electric Big 40G manual Power Required To Start Motor, How Much Power Can Generator Supply?

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9-8. Power Required To Start Motor

4

 

 

AC MOTOR

 

2

1

 

 

 

 

VOLTS

230

AMPS

2.5

 

 

 

 

 

3

 

CODE

M

Hz

60

 

 

 

HP

1/4

PHASE 1

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Single-Phase Induction Motor Starting Requirements

Motor Start

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Code

G

 

H

 

J

K

L

M

 

N

 

P

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

KVA/HP

6.3

 

7.1

8.0

9.0

10.0

11.2

 

12.5

 

14.0

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

kVA/HP x HP x 1000

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

= STARTING AMPERAGE

 

 

 

 

 

 

 

VOLTS

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

EXAMPLE: Calculate the starting amperage required for a 230 V, 1/4

 

 

HP motor with a motor start code of M.

 

 

 

 

 

 

 

Volts = 230

HP = 1/4 Using Table, Code M results in kVA/HP = 11.2

11.2 x 1/4 x 1000

= 12.2 A

Starting the motor requires 12.2 amperes.

 

230

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1Motor Start Code

2Running Amperage

3Motor HP

4Motor Voltage

To find starting amperage:

Step 1: Find code and use table to find kVA/HP. If code is not listed, multiply running amperage by six to find starting amperage.

Step 2: Find Motor HP and Volts.

Step 3: Determine starting amper- age (see example).

Welding generator amperage out- put must be at least twice the motor’s running amperage.

S-0624

9-9. How Much Power Can Generator Supply?

1

2

1Limit Load To 90% Of Generator Output

Always start non-resistive (motor) loads in order from largest to small- est, and add resistive loads last.

2 5 Second Rule

If motor does not start within 5 seconds, turn off power to prevent motor damage. Motor requires more power than generator can supply.

Ref. ST-800 396-A / S-0625

OM-477 Page 42

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Contents Processes OM-477Description From Miller to You Table of Contents Page Electric Shock can kill Symbol UsageArc Welding Hazards ARC Rays can burn eyes and skinEngine Hazards Engine Exhaust Gases can kill Battery Explosion can BlindMoving Parts can cause injury Engine Heat can cause fireRadiation can cause interference Principal Safety StandardsEMF Information ARC Welding can cause interferenceUN Choc É Lectrique peut tuer Signification des symbolesConsignes DE SÉ Curité Lire Avant Utilisation LES Fumé ES ET LES GAZ peuvent ê tre dangereuxDES PIÈ CES Chaudes peuvent provoquer des brû lures graves LE Soudage peut provoquer un in- cendie ou une explosionDES Particules Volantes peuvent blesser les yeux LE Bruit peut affecter l’ouïeLA Chaleur DU Moteur peut pro- voquer un incendie DES Organes Mobiles peuvent provoquer des blessures’EXPLOSION DE LA Batterie peut LA Chute DE L’APPAREIL peut blesserLE Soudage À L’ARC risque de provoquer des interfé rences Principales normes de sé curitéInformation sur les champs é lectromagné tiques Consignes relatives aux stimulateurs cardiaquesWeld, Power, And Engine Specifications SpecificationsSymbols And Definitions DefinitionsWeight Dimensions, Weights, And Operating AnglesDimensions Fuel ConsumptionDuty Cycle And Overheating AC Auxiliary PowerMinutes Welding Minutes Resting 5 KVA/KW Single-Phase Auxiliary Power Plant No Weld Load Optional AC Power Plant Curves12.5 KVA/KW Three-Phase Auxiliary Power Plant No Weld Load AC Amperes CV/DC Models with Optional CV-3 Module Volt-Ampere CurvesDC Volts CC/DC Standard 100Connecting The Battery InstallationInstalling Welding Generator Installing Muffler13 mm Full Gasoline Capacity 9 qt 8.5 L Engine Prestart ChecksTop View 100 ft 30 m Or Less Connecting To Weld Output TerminalsSelecting Weld Cable Sizes 10 100% Duty CycleSocket Information Remote 14 Receptacle RC3 Information Optional, See SectionTerminal Strip 3T Connections Optional Stop engineOperating Welding Generator Front Panel Controls See SectionDescription Of Front Panel Controls See Section Ampere Range SwitchDo not switch under load Stop engine and fix trouble if either warning light goes onRemote Control Optional Example Combination remote amperage controlOperating Auxiliary Equipment Volt Duplex And Optional Gfci ReceptaclesVolt Duplex Receptacle Optional X 10 a + 120 V x 5 a = 3.0 kVA/kWConnecting Optional Auxiliary Power Plant FrontMaintenance and Troubleshooting Maintenance Label Do not clean housing with air hose Servicing Air CleanerTo Clean air filter Overload ProtectionCation makes it difficult to change Changing Engine Oil And FilterStop engine and let cool Standard Oil Filter Standard filterChanging Fuel Filter Inspecting And Cleaning Optional Spark Arrestor MufflerStop engine and let cool Adjusting Engine Weld/Power Speed 1850 rpm MaxAdjusting Engine Idle Speed Adjusting Governor SensitivityWelding Adjusting Optional High Altitude CarburetorTroubleshooting Trouble RemedyAuxiliary Power Engine Coolant temperature gets too high see SectionCheck Engine Control switch, and replace if necessary See engine manualOM-477 Electrical Diagrams Circuit Diagram For Welding Generator For Standard ModelsOM-477 193 967-A Selecting Equipment Auxiliary Power GuidelinesGrounding Generator To Truck Or Trailer Frame Earth ground if supplying Grounding When Supplying Building SystemsHow Much Power Does Equipment Require? Amperes x Volts = WattsIndustrial Motors Rating Starting Watts Running Watts Approximate Power Requirements For Industrial MotorsApproximate Power Requirements For Farm/Home Equipment Farm/Home Equipment Rating Starting Watts Running WattsApproximate Power Requirements For Contractor Equipment Contractor Rating Starting Watts Running WattsSingle-Phase Induction Motor Starting Requirements Power Required To Start MotorHow Much Power Can Generator Supply? KVA/HP x HP xTypical Connections To Supply Standby Power 240 120 GroundSelecting Extension Cord Use Shortest Cord Possible Current Load Watts AmperesOM-477 Parts List 114 113 112 111 110 109 108 107 106 105 104 103 102 101 100Includes 39 43 Dia Part Description Mkgs Quantity 025 Generator 2523Generator -1 Item 2539 IncludesCB1,2 139 Control Box w/Components -3 Item Your distributor also gives ServiceSupport Owner’s Record Miller Electric Mfg. Co