Miller Electric Big 40G Adjusting Optional High Altitude Carburetor, Troubleshooting, Welding

Page 35

7-11. Adjusting Optional High Altitude Carburetor

Y A too lean air-fuel mixture can damage valves. Do not adjust main adjustment screw so air-fuel mixture is too lean.

Carburetor can be equipped with an adjustable main jet for operation above 4000 ft (1219 m). Adjust car- buretor as follows:

Start engine and apply nearly full load to welding generator.

1 Main Adjustment Screw

2 Lock Nut

Loosen nut. Turn screw in until en- gine falters (lean air-fuel mixture). Turn screw out until engine runs smoothly, then turn screw out an additional 1/4 turn. Tighten nut.

2

1

Y Stop engine.

 

 

Close door.

Tools Needed:

1/2 in

Ref. ST-159 727-B / Ref. ST-115 155-A

7-12. Troubleshooting

A. Welding

Trouble

Remedy

 

 

No weld output.

Check control settings.

 

 

 

Place optional Output (Electrode) Control switch in On (Hot) position, or move switch to Remote posi-

 

tion and connect remote contactor to Remote 14 receptacle RC3 or terminal strip 3T (see Sections

 

4-7, 4-8, and 5-1).

 

 

 

Check and secure connections to optional Remote 14 receptacle RC3 or terminal strip 3T (see Sec-

 

tions 4-7 and 4-8).

 

 

 

Disconnect equipment from 120 volt ac receptacles during start-up.

 

 

 

Have Factory Authorized Service Agent check brushes and slip rings, and field current regulator board

 

PC1.

 

 

Erratic weld output.

Check and tighten connections inside and outside unit.

 

 

 

Use dry, properly-stored electrodes.

 

 

 

Remove excessive coils from weld cables.

 

 

 

Be sure connection to work piece is clean and tight.

 

 

 

Have Factory Authorized Service Agent check brushes and slip rings.

 

 

OM-477 Page 31

Image 35
Contents Description OM-477Processes From Miller to You Table of Contents Page ARC Rays can burn eyes and skin Symbol UsageArc Welding Hazards Electric Shock can killEngine Hazards Engine Heat can cause fire Battery Explosion can BlindMoving Parts can cause injury Engine Exhaust Gases can killARC Welding can cause interference Principal Safety StandardsEMF Information Radiation can cause interferenceLES Fumé ES ET LES GAZ peuvent ê tre dangereux Signification des symbolesConsignes DE SÉ Curité Lire Avant Utilisation UN Choc É Lectrique peut tuerLE Bruit peut affecter l’ouïe LE Soudage peut provoquer un in- cendie ou une explosionDES Particules Volantes peuvent blesser les yeux DES PIÈ CES Chaudes peuvent provoquer des brû lures gravesLA Chute DE L’APPAREIL peut blesser DES Organes Mobiles peuvent provoquer des blessures’EXPLOSION DE LA Batterie peut LA Chaleur DU Moteur peut pro- voquer un incendieConsignes relatives aux stimulateurs cardiaques Principales normes de sé curitéInformation sur les champs é lectromagné tiques LE Soudage À L’ARC risque de provoquer des interfé rencesDefinitions SpecificationsSymbols And Definitions Weld, Power, And Engine SpecificationsFuel Consumption Dimensions, Weights, And Operating AnglesDimensions WeightMinutes Welding Minutes Resting AC Auxiliary PowerDuty Cycle And Overheating 12.5 KVA/KW Three-Phase Auxiliary Power Plant No Weld Load Optional AC Power Plant Curves5 KVA/KW Single-Phase Auxiliary Power Plant No Weld Load 100 Volt-Ampere CurvesDC Volts CC/DC Standard AC Amperes CV/DC Models with Optional CV-3 ModuleInstalling Muffler InstallationInstalling Welding Generator Connecting The BatteryTop View Engine Prestart Checks13 mm Full Gasoline Capacity 9 qt 8.5 L 10 100% Duty Cycle Connecting To Weld Output TerminalsSelecting Weld Cable Sizes 100 ft 30 m Or LessStop engine Remote 14 Receptacle RC3 Information Optional, See SectionTerminal Strip 3T Connections Optional Socket InformationFront Panel Controls See Section Operating Welding GeneratorStop engine and fix trouble if either warning light goes on Ampere Range SwitchDo not switch under load Description Of Front Panel Controls See SectionExample Combination remote amperage control Remote Control OptionalVolt Duplex And Optional Gfci Receptacles Operating Auxiliary EquipmentX 10 a + 120 V x 5 a = 3.0 kVA/kW Volt Duplex Receptacle OptionalFront Connecting Optional Auxiliary Power PlantMaintenance and Troubleshooting Maintenance Label Overload Protection Servicing Air CleanerTo Clean air filter Do not clean housing with air hoseStandard filter Changing Engine Oil And FilterStop engine and let cool Standard Oil Filter Cation makes it difficult to changeStop engine and let cool Inspecting And Cleaning Optional Spark Arrestor MufflerChanging Fuel Filter 1850 rpm Max Adjusting Engine Weld/Power SpeedAdjusting Governor Sensitivity Adjusting Engine Idle SpeedTrouble Remedy Adjusting Optional High Altitude CarburetorTroubleshooting WeldingAuxiliary Power See engine manual Coolant temperature gets too high see SectionCheck Engine Control switch, and replace if necessary EngineOM-477 Circuit Diagram For Welding Generator For Standard Models Electrical DiagramsOM-477 193 967-A Grounding Generator To Truck Or Trailer Frame Auxiliary Power GuidelinesSelecting Equipment Amperes x Volts = Watts Grounding When Supplying Building SystemsHow Much Power Does Equipment Require? Earth ground if supplyingFarm/Home Equipment Rating Starting Watts Running Watts Approximate Power Requirements For Industrial MotorsApproximate Power Requirements For Farm/Home Equipment Industrial Motors Rating Starting Watts Running WattsContractor Rating Starting Watts Running Watts Approximate Power Requirements For Contractor EquipmentKVA/HP x HP x Power Required To Start MotorHow Much Power Can Generator Supply? Single-Phase Induction Motor Starting Requirements240 120 Ground Typical Connections To Supply Standby PowerCurrent Load Watts Amperes Selecting Extension Cord Use Shortest Cord PossibleOM-477 114 113 112 111 110 109 108 107 106 105 104 103 102 101 100 Parts ListIncludes 39 43 Dia Part Description Mkgs Quantity 025 2523 GeneratorGenerator -1 Item Includes 2539CB1,2 139 Control Box w/Components -3 Item Support ServiceYour distributor also gives Miller Electric Mfg. Co Owner’s Record