Miller Electric Big 40G manual 2539, Includes

Page 56

Item		Dia.	Part	Description
	No.	Mkgs.	No.	Description	Quantity
				Figure 10-3. Panel, Front w/Components (Fig 10-1 Item 102)

. . .	1	. . . . . . . . . . . .	. 010 647 . . .	PIN, spring CS .156 x 1.250	. . . 1
. . .	2	. . . . . . . . . . . .	. 044 328 . . .	HANDLE, switch range	. . . 1
. . .	3	. . . . . . . . . . . .	. . . . . . . . . . . .	PLATE, ident control rating (order by model and serial number)	. . . 1
. . .	4	. . . . . . . . . . . .	. . . . . . . . . . . .	NAMEPLATE, (order by model and serial number)	. . . 1
. . .	5	. S1	. 172 070 . . .	SWITCH, ign 5posn w/out handle	. . . 1
. . .	. . . . . . . .	. . . . . . . . . . . .	. . . . . . ♦ . . . LO OIL & HI TEMP SHUTDOWN, (consisting of)		. . . 1
. . .	. . . . . . . .	. . . . . . . . . . . .	. 110 958 . . .	. SWITCH, automatic shutdown (consisting of)	. . . 1
. . . 6 . . . . . MS1			. 011 072 . . .	. . . SWITCH, magnetic (consisting of)	. . . 1
. . .	7	. F	*048 317 . . .	. . . . . FUSE, mintr gl 14A 32V	. . . 1
. . .	. . . . . . . .	. D8	. 087 970 . . .	. . . DIODE	. . . 1
. . .	8	. . . . . . . . . . . .	. 131 999 . . .	PANEL, front upper	. . . 1
. . .	9	. . . . . . . . . . . .	. 086 706 . . .	SPACER, range switch	. . . 1
. . . 10		. S3	. 119 850 . . .	SWITCH, range/changeover	. . . 1
. . . 11		. . . . . . . . . . . .	. 086 991 . . .	BRACKET, support switch range	. . . 1

.Hardware is common and not available unless listed.

5

4

3

2

1

38

37

Fig 10-4

11 12

6

8

9

10

7

13

14

13

15

16

2539

36		26
35		26
34
33		24
33
32	31
	30
	29	23

28

27

22	3

20

21

Figure 10-3. Panel, Front w/Components

17

18

19

Includes

Item 20

8

ST-115 005-C

OM-477 Page 52

Image 56

Contents Description OM-477Processes From Miller to You Table of Contents Page Symbol Usage Arc Welding HazardsElectric Shock can kill ARC Rays can burn eyes and skinEngine Hazards Battery Explosion can Blind Moving Parts can cause injuryEngine Exhaust Gases can kill Engine Heat can cause firePrincipal Safety Standards EMF InformationRadiation can cause interference ARC Welding can cause interferenceSignification des symboles Consignes DE SÉ Curité Lire Avant UtilisationUN Choc É Lectrique peut tuer LES Fumé ES ET LES GAZ peuvent ê tre dangereuxLE Soudage peut provoquer un in- cendie ou une explosion DES Particules Volantes peuvent blesser les yeuxDES PIÈ CES Chaudes peuvent provoquer des brû lures graves LE Bruit peut affecter l’ouïeDES Organes Mobiles peuvent provoquer des blessures ’EXPLOSION DE LA Batterie peutLA Chaleur DU Moteur peut pro- voquer un incendie LA Chute DE L’APPAREIL peut blesserPrincipales normes de sé curité Information sur les champs é lectromagné tiquesLE Soudage À L’ARC risque de provoquer des interfé rences Consignes relatives aux stimulateurs cardiaquesSpecifications Symbols And DefinitionsWeld, Power, And Engine Specifications DefinitionsDimensions, Weights, And Operating Angles DimensionsWeight Fuel ConsumptionMinutes Welding Minutes Resting AC Auxiliary PowerDuty Cycle And Overheating 12.5 KVA/KW Three-Phase Auxiliary Power Plant No Weld Load Optional AC Power Plant Curves5 KVA/KW Single-Phase Auxiliary Power Plant No Weld Load Volt-Ampere Curves DC Volts CC/DC StandardAC Amperes CV/DC Models with Optional CV-3 Module 100Installation Installing Welding GeneratorConnecting The Battery Installing MufflerTop View Engine Prestart Checks13 mm Full Gasoline Capacity 9 qt 8.5 L Connecting To Weld Output Terminals Selecting Weld Cable Sizes100 ft 30 m Or Less 10 100% Duty CycleRemote 14 Receptacle RC3 Information Optional, See Section Terminal Strip 3T Connections OptionalSocket Information Stop engineOperating Welding Generator Front Panel Controls See SectionAmpere Range Switch Do not switch under loadDescription Of Front Panel Controls See Section Stop engine and fix trouble if either warning light goes onRemote Control Optional Example Combination remote amperage controlOperating Auxiliary Equipment Volt Duplex And Optional Gfci ReceptaclesVolt Duplex Receptacle Optional X 10 a + 120 V x 5 a = 3.0 kVA/kWConnecting Optional Auxiliary Power Plant FrontMaintenance and Troubleshooting Maintenance Label Servicing Air Cleaner To Clean air filterDo not clean housing with air hose Overload ProtectionChanging Engine Oil And Filter Stop engine and let cool Standard Oil FilterCation makes it difficult to change Standard filterStop engine and let cool Inspecting And Cleaning Optional Spark Arrestor MufflerChanging Fuel Filter Adjusting Engine Weld/Power Speed 1850 rpm MaxAdjusting Engine Idle Speed Adjusting Governor SensitivityAdjusting Optional High Altitude Carburetor TroubleshootingWelding Trouble RemedyAuxiliary Power Coolant temperature gets too high see Section Check Engine Control switch, and replace if necessaryEngine See engine manualOM-477 Electrical Diagrams Circuit Diagram For Welding Generator For Standard ModelsOM-477 193 967-A Grounding Generator To Truck Or Trailer Frame Auxiliary Power GuidelinesSelecting Equipment Grounding When Supplying Building Systems How Much Power Does Equipment Require?Earth ground if supplying Amperes x Volts = WattsApproximate Power Requirements For Industrial Motors Approximate Power Requirements For Farm/Home EquipmentIndustrial Motors Rating Starting Watts Running Watts Farm/Home Equipment Rating Starting Watts Running WattsApproximate Power Requirements For Contractor Equipment Contractor Rating Starting Watts Running WattsPower Required To Start Motor How Much Power Can Generator Supply?Single-Phase Induction Motor Starting Requirements KVA/HP x HP xTypical Connections To Supply Standby Power 240 120 GroundSelecting Extension Cord Use Shortest Cord Possible Current Load Watts AmperesOM-477 Parts List 114 113 112 111 110 109 108 107 106 105 104 103 102 101 100Includes 39 43 Dia Part Description Mkgs Quantity 025 Generator 2523Generator -1 Item 2539 IncludesCB1,2 139 Control Box w/Components -3 Item Support ServiceYour distributor also gives Owner’s Record Miller Electric Mfg. Co