Miller Electric Big 40G manual CB1,2 139

Page 57

Item

Dia.

 

 

Part

Description

 

No.

Mkgs.

 

 

No.

Quantity

 

 

 

 

 

Figure 10-3. Panel, Front w/Components (Fig 10-1 Item 102)

 

 

 

 

 

 

(Continued)

 

 

 

 

 

 

 

 

. . . 12 . . . .

. . . . . . .

. . . . . .

.

Fig 10-4

. . . CONTROL BOX w/COMPONENTS

. . . 1

. . . 13 . . . .

CB1,2

. . . . . .

.

139 266

. . . CIRCUIT BREAKER, man reset 1P 15A 250VAC

. . . 2

. . . 14 . . . .

RC1,2

. . . . . .

♦.

170 901

. . . RECEPTACLE, str dx grd 2P3W 15A 125V

. . . 2

. . . 14 . . .

GFCI1,2 . . . .

168 068

. . . RECEPTACLE, str dx grd 2P3W 15A 125V

. . . 2

. . . . . . . . . .

. . . . . . .

. . . . . .

♦.

073 690

. . . PLUG, str grd armd 2P3W 15A 125V P & S 5266DF

 

. . . . . . . . . .

. . . . . . .

. . . . .

042 655

. . . RECEPTACLE KIT, 240V (consisting of)

. . . 1

. . . 13 . . . .

CB1,2

. . . . . .

.

139 266

. . . . CIRCUIT BREAKER, man reset 1P 15A 250VAC

. . . 2

. . . 14 . . . .

. RC1

. . . . . .

.

604 103

. . . . RECEPTACLE, str dx grd 2P3W 15A 250V

. . . 1

. . . 14 . . . .

. RC2

.. . . . . .. . . . ♦.

039 864

. . . . RECEPTACLE, str dx grd 2P3W 15A 125V

. . . 1

. . . 15 . . . .

. RC3

143 976

. . . CONNECTOR w/SOCKETS

. . . 1

. . . . . . . . . .

. . . . . . .

. . . . . .

.

134 734

. . . CONNECTOR, circ 14 pin plug Amp 213571-2

 

. . . . . . . . . .

. . . . . . .

. . . . . .

.

134 731

. . . CONNECTOR, circ pin push-in 14-18ga Amp 213603-1

 

. . . . . . . . . .

. . . . . . .

. . . . . .

.

079 739

. . . CONNECTOR, circ clamp str rlf .703 max cable OD

 

 

 

 

 

 

Amp 206322-2 (or)

 

. . . . . . . . . .

. . . . . . .

. . . . . .

.

143 922

. . . CONNECTOR, circ clamp str rlf .453 max cable OD

 

 

 

 

♦

 

Amp 206070-3

 

. . . 16 . . . .

CB3,4

. . . . .

083 432

. . . CIRCUIT BREAKER, man reset 1P 10A 250V

. . . 2

. . . 17 . . . .

. S4,5

. . . . . ♦

011 609

. . . SWITCH, tgl SPDT 15A 125VAC

. . . 2

. . . 18 . . . .

. . . . . . .

. . . . . .

.

011 611

. . . SWITCH, tgl DPDT 15A 125V

. . . 1

. . . 19 . . . .

. . R1 .

. . . . . .

.

072 462

. . . POTENTIOMETER, w/shaft lock (consisting of)

. . . 1

. . . 20 . . . .

. . . . . . .

. . . . . .

.

072 590

. . . . LOCK, shaft pot .375-32 x .250dia shaft

. . . 1

. . . 21 . . . .

. . . . . . .

. . . . . .

.

022 289

. . . TUBING, stl .312 OD x .187 ID x .437

. . . 2

. . . 22 . . . .

. . . . . . .

. . . . . .

♦.

097 926

. . . KNOB, pointer

. . . 1

. . . 23 . . . .

. . . . . . .

. . . . .

021 385

. . . BOOT, tgl switch lever

. . . 2

. . . 24 . . . .

. . . . . . .

. . . . . .

.

170 663

. . . HINGE, panel front

. . . 1

. . . 25 . . . .

. . . . . . .

. . . . . .

.

083 030

. . . STUD, brs grd .250-20 x 1.750

. . . 1

. . . 26 . . . .

. . . . . . .

. . . . . .

♦.

601 836

. . . NUT, brs hex .250-20

. . . 3

. . . 27 . . . .

. . A2 .

. . . . .

046 652

. . . METER, amp dc 50MV 0-600 scale

. . . 1

. . . 28 . . . .

. . V . .

. . . . .

♦

046 654

. . . METER, volt dc 0-100 scale

. . . 1

. . . 29 . . . .

. . . . . . .

. . . . .

♦

170 391

. . . CONNECTOR, circ protective cap Amphenol 9760-20

. . . 1

. . . . . . . . . .

. . . . . . .

. . . . . .

.

. . . . . ♦

. . . ENGINE METER KIT, (consisting of)

. . . 1

. . . 30 . . . .

. . . . . . .

. . . . . .

.

047 842

. . . . GAUGE, pressure 5-100 lbs

. . . 1

. . . 31 . . . .

. . . . . . .

. . . . . .

.

047 841

. . . . GAUGE, temperature mechanical 100/250deg

. . . 1

. . . . . . . . . .

. . . . . . .

. . . . . .

.

128 829

. . . . KIT, oil line 44.000 in 1/8NPT x 10mm

. . . 1

. . . . . . . . . .

. . . . . . .

. . . . . .

.

602 946

. . . . FITTING, pipe stl tee B 1/8NPT

. . . 1

. . . . . . . . . .

. . . . . . .

. . . . . .

.

175 465

. . . . FITTING, pipe brs adapter

. . . 1

. . . . . . . . . .

. . . . . . .

. . . . . .

.

162 380

. . . . FITTING, pipe stl adapter 3/8

. . . 1

. . . 32 . . . .

. . . . . . .

. . . . . .

.

133 814

. . . CONTROL, push/pull

. . . 1

. . . 33 . . . .

. . . . . . .

. . . . . .

.

119 014

. . . LEVER, switch black

. . . 1

. . . 34 . . . .

. HM .

. . . . . .

.

145 247

. . . METER, hour 12-24VDC

. . . 1

. . . . . . . . . .

. . . . . . .

. . . . . .

.

604 784

. . . SCREW, 6-32 x .500rdh-slot brs

. . . 2

. . . . . . . . . .

. . . . . . .

. . . . . .

.

601 829

. . . NUT, brs hex 6-32

. . . 2

. . . 35 . . . .

. . . . . . .

. . . . . .

.

082 788

. . . HOLDER, light ind

. . . 2

. . . 36 . . . .

. . . . . . .

. . . . . .

.

082 789

. . . LENS, light ind red

. . . 2

. . . 37 . . . .

PL1,2

. . . . . .

 

*048 155

. . . BULB, incand flg base 12V

. . . 2

. . . 38 . . . .

. . FG .

. . . . . .

.

118 066

. . . GAUGE, fuel elec 12V

. . . 1

. . . 39 . . . .

. . . . . . .

. . . . . .

.

189 404

. . . SPACER, nylon

. . . 3

♦OPTIONAL *Recommended Spare Parts.

To maintain the factory original performance of your equipment, use only Manufacturer’s Suggested Replacement Parts. Model and serial number required when ordering parts from your local distributor.

OM-477 Page 53

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Contents OM-477 ProcessesDescription From Miller to You Table of Contents Page Arc Welding Hazards Symbol UsageElectric Shock can kill ARC Rays can burn eyes and skinEngine Hazards Moving Parts can cause injury Battery Explosion can BlindEngine Exhaust Gases can kill Engine Heat can cause fireEMF Information Principal Safety StandardsRadiation can cause interference ARC Welding can cause interferenceConsignes DE SÉ Curité Lire Avant Utilisation Signification des symbolesUN Choc É Lectrique peut tuer LES Fumé ES ET LES GAZ peuvent ê tre dangereuxDES Particules Volantes peuvent blesser les yeux LE Soudage peut provoquer un in- cendie ou une explosionDES PIÈ CES Chaudes peuvent provoquer des brû lures graves LE Bruit peut affecter l’ouïe’EXPLOSION DE LA Batterie peut DES Organes Mobiles peuvent provoquer des blessuresLA Chaleur DU Moteur peut pro- voquer un incendie LA Chute DE L’APPAREIL peut blesserInformation sur les champs é lectromagné tiques Principales normes de sé curitéLE Soudage À L’ARC risque de provoquer des interfé rences Consignes relatives aux stimulateurs cardiaquesSymbols And Definitions SpecificationsWeld, Power, And Engine Specifications DefinitionsDimensions Dimensions, Weights, And Operating AnglesWeight Fuel ConsumptionAC Auxiliary Power Duty Cycle And OverheatingMinutes Welding Minutes Resting Optional AC Power Plant Curves 5 KVA/KW Single-Phase Auxiliary Power Plant No Weld Load12.5 KVA/KW Three-Phase Auxiliary Power Plant No Weld Load DC Volts CC/DC Standard Volt-Ampere CurvesAC Amperes CV/DC Models with Optional CV-3 Module 100Installing Welding Generator InstallationConnecting The Battery Installing MufflerEngine Prestart Checks 13 mm Full Gasoline Capacity 9 qt 8.5 LTop View Selecting Weld Cable Sizes Connecting To Weld Output Terminals100 ft 30 m Or Less 10 100% Duty CycleTerminal Strip 3T Connections Optional Remote 14 Receptacle RC3 Information Optional, See SectionSocket Information Stop engineFront Panel Controls See Section Operating Welding GeneratorDo not switch under load Ampere Range SwitchDescription Of Front Panel Controls See Section Stop engine and fix trouble if either warning light goes onExample Combination remote amperage control Remote Control OptionalVolt Duplex And Optional Gfci Receptacles Operating Auxiliary EquipmentX 10 a + 120 V x 5 a = 3.0 kVA/kW Volt Duplex Receptacle OptionalFront Connecting Optional Auxiliary Power PlantMaintenance and Troubleshooting Maintenance Label To Clean air filter Servicing Air CleanerDo not clean housing with air hose Overload ProtectionStop engine and let cool Standard Oil Filter Changing Engine Oil And FilterCation makes it difficult to change Standard filterInspecting And Cleaning Optional Spark Arrestor Muffler Changing Fuel FilterStop engine and let cool 1850 rpm Max Adjusting Engine Weld/Power SpeedAdjusting Governor Sensitivity Adjusting Engine Idle SpeedTroubleshooting Adjusting Optional High Altitude CarburetorWelding Trouble RemedyAuxiliary Power Check Engine Control switch, and replace if necessary Coolant temperature gets too high see SectionEngine See engine manualOM-477 Circuit Diagram For Welding Generator For Standard Models Electrical DiagramsOM-477 193 967-A Auxiliary Power Guidelines Selecting EquipmentGrounding Generator To Truck Or Trailer Frame How Much Power Does Equipment Require? Grounding When Supplying Building SystemsEarth ground if supplying Amperes x Volts = WattsApproximate Power Requirements For Farm/Home Equipment Approximate Power Requirements For Industrial MotorsIndustrial Motors Rating Starting Watts Running Watts Farm/Home Equipment Rating Starting Watts Running WattsContractor Rating Starting Watts Running Watts Approximate Power Requirements For Contractor EquipmentHow Much Power Can Generator Supply? Power Required To Start MotorSingle-Phase Induction Motor Starting Requirements KVA/HP x HP x240 120 Ground Typical Connections To Supply Standby PowerCurrent Load Watts Amperes Selecting Extension Cord Use Shortest Cord PossibleOM-477 114 113 112 111 110 109 108 107 106 105 104 103 102 101 100 Parts ListIncludes 39 43 Dia Part Description Mkgs Quantity 025 2523 GeneratorGenerator -1 Item Includes 2539CB1,2 139 Control Box w/Components -3 Item Service Your distributor also givesSupport Miller Electric Mfg. Co Owner’s Record
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