Miller Electric Big Blue 400 KX manual Dia Part Description Quantity

Page 63

Item

Dia.

Part

Description

Quantity

No.

Mkgs.

No.

 

 

 

Figure 12-1. Main Assembly (Continued)

 

 

 

 

 

 

. . . . . . . . .

. . . . . . . .

. . . 191626 . .

Bumper, Door Engine Access

. . . 3

. . . 52 . . .

. . . . . . . .

. . . 189975 . .

Hinge, Door Access 180 Deg

. . . 2

. . . 53 . . .

. . . . . . . .

. . . 087341 . .

Bumper, Door 1.000 Od X .750 High Rbr 50 Duro W/O

. . . 2

. . . 54 . . .

. . . . . . . .

. . . 213486 . .

Panel, Rocker

. . . 1

. . . 55 . . .

. . . . . . . .

. . . 213266 . .

Mount, Engine/Generator Flange Mtg

. . . 3

. . . 56 . . .

. . . . . . . .

. . . 197506 . .

Screw, M14−1.5x 30 Hex Hd−pln 8.8 Pln

. . . 6

. . . 57 . . .

. . . . . . . .

. . . 213480 . .

Bracket, Mtg Engine

. . . 2

. . . 58 . . .

. . . . . . . .

. . . 049026 . .

Screw, M10−1.5x 25 Hex Hd−pln 8.8 Pln

. . . 2

. . . 59 . . .

. . . . . . . .

. . . 083883 . .

Washer, Lock .402idx0.709odx.087t Stl Split10mm

. . . 2

. . . . . . . . .

. . . . . . . .

. . . 199505 . .

Hose Assy, Oil Drain 32.000 Lg (Includes)

. . . 1

. . . 60 . . .

. . . . . . . .

. . . 113854 . . .

. Hose, Sae .500 Id X .780 Od Xcoil

. 2.6 Ft.

. . . 61 . . .

. . . . . . . .

. . . 176529 . . .

. Ftg, Hose Brs Barbed Fem 1/2 Tbg X 3/8 Npt

. . . 1

. . . 62 . . .

. . . . . . . .

. . . 165271 . . .

. Valve, Oil Drain 3/8−18 Nptf

. . . 1

. . . 63 . . .

. . . . . . . .

. . . 212616 . .

Hose, Radiator Lower

. . . 1

. . . 64 . . .

. . . . . . . .

. . . 218468 . .

Belt, Alternator

. . . 1

. . . 65 . . .

. . . . . . . .

. . . 210790 . .

Engine, Kubota Dsl Elec V1505 (1800) (Includes)

. . . 1

. . . . . . . . .

. . . . . . . .

. . *218467 . .

Filter, Oil Kubota V1505

. . . 1

. . . . . . . . .

. . . . . . . .

. . . 213244 . .

Switch, Coolant Temp N.C. 230f

. . . 1

. . . 66 . . .

. . . . . . . .

. . . 212615 . .

Hose, Radiator Upper

. . . 1

. . . 67 . . .

. . . . . . . .

. . . 216811 . .

Clip, Nut Retaining

. . . 2

. . . 68 . . .

. . . . . . . .

. . . 197613 . .

Air Cleaner, Intake 5.250 In (Includes)

. . . 1

. . . . . . . . .

. . . . . . . .

. . . 197675 . . .

. Dust Ejector, Air Cleaner

. . . 1

. . . . . . . . .

. . . . . . . .

. . *197676 . . .

. Element, Air Cleaner

. . . 1

. . . . . . . . .

. . . . . . . .

. . . 197677 . . .

. Cover Assy, Air Cleaner

. . . 1

. . . . . . . . .

. . . . . . . .

. . . 197678 . . .

. Body, Air Cleaner

. . . 1

. . . . . . . . .

. . . . . . . .

. ♦*197679 . . .

. Element, Air Cleaner Safety

. . . 1

. . . . . . . . .

. . . . . . . .

. . . 197829 . . .

. Bracket, Mtg Air Cleaner

. . . 1

. . . 69 . . .

. . . . . . . .

. . . 212618 . .

Hose, Air Intake

. . . 1

. . . 70 . . .

. . . . . . . .

. . . 221485 . .

Switch,Pressure Oil 4psi No 1/8−28 Bspt

. . . 1

. . . 71 . . .

. . . . . . .

Figure 12-4 . .

Generator Assembly

. . . 1

. . . 72 . . .

. . . . . . . .

. . . 213461 . .

Bracket, Mtg Generator

. . . 1

. . . . . . . . .

. . . . . . . .

. . . 212623 . .

Tank, Fuel (Includes Fuel Cap And Items Below)

. . . 1

. . . 73 . . .

. . . . . . . .

. . . 189908 . . .

. Valve, Drain Fuel 180 Deg Zinc Pld

. . . 1

. . . 74 . . .

. . . . . . . .

. . . 181572 . . .

. Bushing, Tank Fuel

. . . 1

. . . 75 . . .

. . . . . . . .

. . . 124253 . . .

. Bushing, Tank Fuel

. . . 1

. . . 76 . . .

. . . . . . . .

. . . 212611 . . .

. Hose, Fuel Stand Pipe W/3/16 In Ftg (Return)

. . . 1

. . . 77 . . .

. . . . . . . .

. . . 212610 . . .

. Hose, Fuel Stand Pipe W/5/16 In Ftg (Supply)

. . . 1

. . . 78 . .

SENDER . . 213265 . . .

. Sender, Fuel Gauge

. . . 1

. . . . . . . . .

. . . . . . . .

. . . 172071 . .

Clamp, Hose .520 − .605 Clp Dia Slfttng Black

. . . 8

. . . . . . . . .

. . . . . . . .

. . . 211961 . .

Hose, Sae .312 Id X .560 Od X 16.000

. . . 2

. . . . . . . . .

. . . . . . . .

. . . 213804 . .

Hose, Sae .312 Id X .560 Od X 2.500

. . . 1

. . . . . . . . .

. . . . . . . .

. . . 191819 . .

Hose, Sae .312 Id X .560 Od X 15.000

. . . 1

. . . . . . . . .

. . . . . . . .

. . . 145054 . .

Hose, Sae .187 Id X .410 Od X 26.000

. . . 1

. . . 79 . . .

. . . . . . . .

. . . 213465 . .

Bolt, J Stl .312−18 X 7.250 Pld

. . . 2

. . . 80 . . .

. . . . . . . .

. . . 213466 . .

Bracket, Battery Holddown

. . . 1

. . . 81 . . .

. BATT .

. . . 111352 . .

Battery, Stor 12v 585 Crk 95 Rsv Gp 55 Maint Free

. . . 1

. . . 82 . . .

. . . . . . . .

. . . 190207 . .

Cable, Bat Pos 45 In Lg No 1 Awg W/Clamp & .406 Rng

. . . 1

. . . . . . . . .

. . . . . . . .

. . . 190206 . .

Cable, Bat Neg 42 In Lg 2 Awg W/Clamp & .375 Rng

. . . 1

. . . 83 . . .

. . . . . . . .

. . . 213668 . .

Bracket, Mtg Unit

. . . 4

. . . 84 . . .

. . . . . . . .

. . . 224266 . .

Label, Warning Do Not Weld On Base

. . . 2

. . . 85 . . .

. . . . . . . .

. . . 213458 . .

Base

. . . 1

. . . 86 . . .

. . . . . . . .

. . . 213460 . .

Crossmember, Generator

. . . 1

. . . 87 . . .

. . . . . . . .

. . . 213463 . .

Spacer/Snubber, Generator Mtg

. . . 1

. . . 88 . . .

. . . . . . . .

. . . 213462 . .

Pad, Mtg Generator

. . . 1

. . . 89 . . .

. . . . . . . .

. . . 213459 . .

Crossmember, Engine

. . . 1

. . . . . . . . .

. . . . . . . .

. . . 213670 . .

Screw, 500−13x2.25 Hex Flange−hd Gr8 Pln Chem/Phys

. . . 2

. . . . . . . . .

. . . . . . . .

. . . 071731 . .

Washer, Flat .656idx2.250odx.187t Stl Pld

. . . 2

OM-4423 Page 57

Page 62 Page 64
Image 63
Page 62 Page 64
Contents File Engine Drive OM-4423 215 178NProcesses DescriptionFrom Miller to You Table of Contents − Maintenance & Troubleshooting 8-1. Routine Maintenance Directives StandardsDecrot6/05 Decrotsound1/05 Sound Level InformationArc Welding Hazards Symbol UsageEngine Hazards Compressed Air Hazards Radiation can cause interference Principal Safety StandardsCalifornia Proposition 65 Warnings EMF InformationLES Fumées ET LES GAZ peuvent être dangereux Signification des symboles− Consignes DE Sécurité − Lire Avant Utilisation UN Choc Électrique peut tuerLE Bruit peut affecter l’ouïe LE Soudage peut provoquer un in- cendie ou une explosionDES Particules Volantes peuvent blesser les yeux DES Pièces Chaudes peuvent provoquer des brûlures gravesLES Étincelles Volantes risquent de provoquer des blessures ’AIR Comprimé peut provoquer des blessures’EMPLOI Excessif peut LE Surchauffement peut endom- mager le moteur électriqueBoulevard, Rexdale, Ontario, Canada M9W 1R3 téléphone LE Soudage À L’ARC risque de provoquer des interférencesPour les moteurs à essence Pour les moteurs diesel− Definitions − 50 h StdStd Manufacturer’s Rating Label Symbols And Definitions − Specifications Weld, Power, And Engine SpecificationsDimensions, Weights, And Operating Angles Volt-Ampere Curves Stick ModeMIG Mode TIG ModeDuty Cycle And Overheating Curve shows typical fuel use under weld or power loadsExceeding duty cycle can damage unit and void warranty Fuel ConsumptionAc power curve shows the gen- erator power in amperes AC Generator Power CurveInstalling Welding Generator − InstallationMounting Welding Generator Installing Exhaust Pipe Tools Needed 1/2Stop engine and let cool Connect Negative − Cable Last Activating The Dry Charge Battery If ApplicableConnecting The Battery Do not overfill battery cellsOil Coolant Recovery TankEngine Prestart Checks Fuel Do not use gasoline. Gasoline will damage engineStop engine Connecting To Weld Output TerminalsStick and TIG Welding MIG and Fcaw WeldingStop engine before Selecting Weld Cable Sizes150 ft 200 ft 250 ft 350 ft 400 ft 45 m 60 m 70 m 90 m 105 m 120 mSocket Connecting To Remote 14 Receptacle RC14Stop Front Panel Controls See SectionDescription Of Front Panel Controls See Section Process/Contactor Switch Settings Process/Contactor Switch On CC/CV ModelsLift-Arc t TIG Lift-ArcStart ProcedureLift-Arc Start Method Touch Do not Strike Like a MatchRemote Voltage/Amperage Control Volt Receptacles − Operating Auxiliary EquipmentRoutine Maintenance − Maintenance & TroubleshootingMaintenance Label Do not clean housing with air hose Servicing Air CleanerBy the warranty To clean air filterInspecting And Cleaning Spark Arrestor Muffler Stop engine and let cool. Reinstall cleanout plugServicing Engine Cooling System Maximum Adjusting Engine Speed On Standard ModelsTo replace primary canister fuel filter Servicing Fuel And Lubrication SystemsStop engine and let cool After servicing, start engine To change oil and filterOverload Protection Press button to reset breakerReplace Damaged Brushes Checking Generator BrushesVoltmeter/Ammeter Help Displays Help 20 DisplayHelp 25 Display Troubleshooting Standard Generator PowerWelding Engine Check for obstructed throttle solenoid Circuit Diagram For Welding Generator − Electrical Diagrams221 499-B − RUN-IN Procedure WetstackingWelding Generator From flammables Do not Perform Run-In Procedure Using Load BankProcedure at less than Stop engine Do not touch hot exhaustDo not perform run-in Run-In Procedure Using Resistance GridBank/grid From flammables− Generator Power Guidelines Selecting EquipmentGrounding Generator To Truck Or Trailer Frame Amperes x Volts = Watts Grounding When Supplying Building SystemsHow Much Power Does Equipment Require? Earth ground if supplyingFarm/Home Equipment Rating Starting Watts Running Watts Approximate Power Requirements For Industrial MotorsApproximate Power Requirements For Farm/Home Equipment Industrial Motors Rating Starting Watts Running WattsContractor Rating Starting Watts Running Watts Approximate Power Requirements For Contractor EquipmentKVA/HP x HP x 1000 = Starting Amperage Power Required To Start MotorHow Much Power Can Generator Supply? Single-Phase Induction Motor Starting RequirementsTypical Connections To Supply Standby Power Current Load Watts Amperes Selecting Extension Cord Use Shortest Cord Possible103 − −5 104 − −3 96− −2 102 101 100 − Parts List3031 5756 71− −4Dia Part Description Quantity Mkgs Dia Part Description Quantity 213600 Panel, Front w/Components -1Item Panel, Front w/ComponentsFUEL/HM Control Panel Generator -1Item GeneratorRectifier Assembly Wiring Harnesses Service Your distributor also givesSupport Your distributor and/or equipment manufacturer’s To locate a Distributor or Service Agency visitMiller Electric Mfg. Co For assistance in filing or settling claims, contact
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