Miller Electric Big Blue 400 KX manual Wiring Harnesses

Page 70

Note

 

 

Some wiring harness components (switches, relays, circuit breakers) are also referenced

 

 

 

elsewhere in this parts list. Purchase components separately or as part of the associated

 

 

 

wiring harness.

 

Item

Dia.

 

Part

Description

Quantity

No.

Mkgs.

 

No.

 

 

 

 

Wiring Harnesses

 

 

 

 

 

 

 

. . . . . . . .

. . . . . . . .

. . .

. 217113 . .

Harness, Engine Kubota (Includes)

. . . 1

. . . . . . . .

. . . S4 .

. . .

. 021467 . . .

. Switch, Tgl Spst 3a 250v Off−none−(On) Spd Term

. . . 1

. . . . . . . .

SR1, SR2 .

. 035704 . . .

. Rectifier, Integ Bridge 40. Amp 800v

. . . 2

. . . . . . . .

. . CB1 . . . . 190374 . . .

. Circuit Breaker, Auto Reset 12vdc 40 Amp

. . . 1

. . . . . . . .

CB2, CB3 .

. 083432 . . .

. Circuit Breaker, Man Reset 1p 10a 250vac Frict

. . . 2

. . . . . . . .

. . CR3

. . . . 197325 . . .

. Relay, Encl 12vdc Spst 70a 4pin Flange Mtg

. . . 1

. . . . . . . .

. . . . . . . .

. . .

. 148850 . . .

. Socket, Relay 5 Pin

. . . 1

. . . . . . . .

. . . . . . . .

. . .

. 212116 . . .

. Conn, Deutsch 2p 1row Female Plug

. . . 3

. . . . . . . .

. . . . . . . .

. . .

. 212117 . . .

. Conn, Deutsch Wedge Lock 2 Position

. . . 3

. . . . . . . .

. . PLG1

. . .

. 214932 . . .

. Conn, Rect Univ 039 8p/S 2row Plug Cable Lkg Seal

. . . 1

. . . . . . . .

. . . . . . . .

. . .

. 214933 . . .

. Seal, Wire Univ 039

. . . 7

. . . . . . . .

. . . . . . . .

. . .

. 214934 . . .

. Seal, Plug Univ 039

. . . 1

. . . . . . . .

. For S1

. . . 211292 . . .

. Conn, Pack 4p 1row Female

. . . 1

. . . . . . . .

. For S1

. . . 211293 . . .

. Conn, Pack Terminal Position Assurance(Lock)

. . . 1

. . . . . . . .

. . . . . . . .

. . .

. 129524 . . .

. Term, Frict 250x032 Uninsul Male .130 Stud Mtg 3pr

. . . 1

. . . . . . . .

. . . . . . . .

. . .

. 221864 . .

Harness, Weld Control CE (Includes)

. . . 1

. . . . . . . .

. . PLG2

. . .

. 150316 . . .

. Conn, Rect Univ 039 6p/S 3row Plug Cable Lkg

. . . 1

. . . . . . . .

. . PLG9

. . .

. 214951 . . .

. Conn, Rect Univ 039 6p/S 3row Plug Cable Lkg Seal

. . . 1

. . . . . . . .

. . . . . . . .

. . .

. 214933 . . .

. Seal, Wire Univ 039

. . . 3

. . . . . . . .

. . . . . . . .

. . .

. 214934 . . .

. Seal, Plug Univ 039

. . . 3

. . . . . . . .

. . PLG8

. . .

. 147992 . . .

. Conn, Rect Univ 039 10p/S 2row Plug Cable Lkg

. . . 1

. . . . . . . .

. . PLG6

. . .

. 193184 . . .

. Conn, Rect Cinch 30 Pin

. . . 1

. . . . . . . .

. . PLG7

. . .

. 193183 . . .

. Conn, Rect Cinch 18 Pin

. . . 1

. . . . . . . .

. . PLG9

. . .

. 215261 . . .

. Conn, Deutsch 12p 2row Female Plug

. . . 1

. . . . . . . .

. PLG10 . . . 215262 . . .

. Conn, Deutsch 12p 2row Female Plug

. . . 1

. . . . . . . .

. . . . . . . .

. . .

. 215265 . . .

. Conn, Deutsch Wedge Lock 12 Position

. . . 2

. . . . . . . .

. . . . . . . .

. . .

. 215343 . . .

. Seal, Plug Deutsch 12−16 Size

. . . 7

. . . . . . . .

. . PLG5

. . .

. 113750 . . .

. Conn, Rect Mini 045 4skt 2row Plug Cable Lkg

. . . 1

. . . . . . . .

. . . . . . . .

. . .

. 217000 . . .

. Cable, Lem

. . . 1

. . . . . . . .

. . . . . . . .

. . .

. 215340 . . .

. Conn, Rect Univ 039 2p/S 1row Rcpt Cable/Pnl Lkg S

. . . 1

. . . . . . . .

. . . . . . . .

. . .

. 214933 . . .

. Seal, Wire Univ 039

. . . 2

. . . . . . . .

. . . . . . . .

. . .

. 214984 . .

Harness, Rectifier Cc/Cv (Includes)

. . . 1

. . . . . . . .

. PLG11

. . . 193183 . . .

. Conn, Rect Cinch 18 Pin

. . . 1

. . . . . . . .

. . . . . . . .

. . .

. 207716 . . .

. Conn, Faston Mini Polarized 2 Skt G1k1

. . . 6

. . . . . . . .

. . . . . . . .

. . .

. 207718 . . .

. Conn, Faston Mini Polarized 2 Skt G2k2

. . . 3

. . . . . . . .

. . . . . . . .

. . .

. 217010 . .

Harness, Receptacle Auxiliary Power

. . . 1

OM-4423 Page 64

Page 69 Page 71
Image 70
Page 69 Page 71
Contents Description OM-4423 215 178NProcesses File Engine DriveFrom Miller to You Table of Contents − Maintenance & Troubleshooting 8-1. Routine Maintenance Standards DirectivesDecrot6/05 Sound Level Information Decrotsound1/05Symbol Usage Arc Welding HazardsEngine Hazards Compressed Air Hazards EMF Information Principal Safety StandardsCalifornia Proposition 65 Warnings Radiation can cause interferenceUN Choc Électrique peut tuer Signification des symboles− Consignes DE Sécurité − Lire Avant Utilisation LES Fumées ET LES GAZ peuvent être dangereuxDES Pièces Chaudes peuvent provoquer des brûlures graves LE Soudage peut provoquer un in- cendie ou une explosionDES Particules Volantes peuvent blesser les yeux LE Bruit peut affecter l’ouïeLE Surchauffement peut endom- mager le moteur électrique ’AIR Comprimé peut provoquer des blessures’EMPLOI Excessif peut LES Étincelles Volantes risquent de provoquer des blessuresPour les moteurs diesel LE Soudage À L’ARC risque de provoquer des interférencesPour les moteurs à essence Boulevard, Rexdale, Ontario, Canada M9W 1R3 téléphone− 50 h Std − DefinitionsStd Manufacturer’s Rating Label Symbols And Definitions Weld, Power, And Engine Specifications − SpecificationsDimensions, Weights, And Operating Angles TIG Mode Stick ModeMIG Mode Volt-Ampere CurvesFuel Consumption Curve shows typical fuel use under weld or power loadsExceeding duty cycle can damage unit and void warranty Duty Cycle And OverheatingAC Generator Power Curve Ac power curve shows the gen- erator power in amperes− Installation Installing Welding GeneratorMounting Welding Generator Tools Needed 1/2 Installing Exhaust PipeStop engine and let cool Do not overfill battery cells Activating The Dry Charge Battery If ApplicableConnecting The Battery Connect Negative − Cable LastFuel Do not use gasoline. Gasoline will damage engine Coolant Recovery TankEngine Prestart Checks OilMIG and Fcaw Welding Connecting To Weld Output TerminalsStick and TIG Welding Stop engine350 ft 400 ft 45 m 60 m 70 m 90 m 105 m 120 m Selecting Weld Cable Sizes150 ft 200 ft 250 ft Stop engine beforeConnecting To Remote 14 Receptacle RC14 SocketFront Panel Controls See Section StopDescription Of Front Panel Controls See Section Process/Contactor Switch On CC/CV Models Process/Contactor Switch SettingsDo not Strike Like a Match Lift-ArcStart ProcedureLift-Arc Start Method Touch Lift-Arc t TIGRemote Voltage/Amperage Control − Operating Auxiliary Equipment Volt Receptacles− Maintenance & Troubleshooting Routine MaintenanceMaintenance Label To clean air filter Servicing Air CleanerBy the warranty Do not clean housing with air hoseStop engine and let cool. Reinstall cleanout plug Inspecting And Cleaning Spark Arrestor MufflerServicing Engine Cooling System Adjusting Engine Speed On Standard Models MaximumTo change oil and filter Servicing Fuel And Lubrication SystemsStop engine and let cool After servicing, start engine To replace primary canister fuel filterPress button to reset breaker Overload ProtectionChecking Generator Brushes Replace Damaged BrushesHelp 20 Display Voltmeter/Ammeter Help DisplaysHelp 25 Display Standard Generator Power TroubleshootingWelding Engine Check for obstructed throttle solenoid − Electrical Diagrams Circuit Diagram For Welding Generator221 499-B Wetstacking − RUN-IN ProcedureWelding Generator Stop engine Do not touch hot exhaust Run-In Procedure Using Load BankProcedure at less than From flammables Do not PerformFrom flammables Run-In Procedure Using Resistance GridBank/grid Do not perform run-inSelecting Equipment − Generator Power GuidelinesGrounding Generator To Truck Or Trailer Frame Earth ground if supplying Grounding When Supplying Building SystemsHow Much Power Does Equipment Require? Amperes x Volts = WattsIndustrial Motors Rating Starting Watts Running Watts Approximate Power Requirements For Industrial MotorsApproximate Power Requirements For Farm/Home Equipment Farm/Home Equipment Rating Starting Watts Running WattsApproximate Power Requirements For Contractor Equipment Contractor Rating Starting Watts Running WattsSingle-Phase Induction Motor Starting Requirements Power Required To Start MotorHow Much Power Can Generator Supply? KVA/HP x HP x 1000 = Starting AmperageTypical Connections To Supply Standby Power Selecting Extension Cord Use Shortest Cord Possible Current Load Watts Amperes− Parts List 103 − −5 104 − −3 96− −2 102 101 10071− −4 3031 5756Dia Part Description Quantity Mkgs Dia Part Description Quantity 213600 Panel, Front w/Components Panel, Front w/Components -1ItemFUEL/HM Control Panel Generator Generator -1ItemRectifier Assembly Wiring Harnesses Your distributor also gives ServiceSupport For assistance in filing or settling claims, contact To locate a Distributor or Service Agency visitMiller Electric Mfg. Co Your distributor and/or equipment manufacturer’s
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