Eaton Electrical SPI9000 user manual Start-Up, Safety Precautions

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SPI9000 Inverter Unit FI9 – FI14 User Manual

September 2006

Chapter 6 — Start-Up

Safety Precautions

Before start-up, note the following directions and warnings:

1

2

WARNING

Internal components and circuit boards of the inverter (except for the galvanically isolated I/O terminals) are live when the inverter is connected to mains potential. Coming into contact with this voltage is extremely dangerous and may cause death or severe injury.

The motor terminals U, V, W and the DC-link/brake resistor terminals+/- are live when the inverter is connected to DC supply, even if the motor is not running.

3The control I/O-terminals are isolated from the mains potential. However, the relay outputs and other I/O- terminals may have a dangerous control voltage present even when the inverter is disconnected from DC supply.

4

5

Do not make any connections when the inverter is connected to the DC supply.

After having disconnected the inverter, wait until the fan stops and the indicators on the keypad go out (if no keypad is attached see the indicator through the keypad base). Wait 5 more minutes before doing any work on inverter connections. Do not open the cover before the time has expired.

6Before connecting the inverter to DC supply, make sure that the inverter’s front cover is closed.

7When running, the side of inverter FR8 is burning hot. Do not touch it with bare hands!

8When running, the back of inverter FR6 is burning hot. Therefore it MUST NOT be mounted onto a surface which is not fireproof.

MN04004002E

For more information visit: www.EatonElectrical.com

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Contents SPI9000 Inverter Unit FI9 FI14 Page Important Notice Please Read Contents List of Figures SPI9000 Inverter Unit Block DiagramList of Tables 25 HMI Acknowledge TimeoutDefinitions and Symbols SafetyHazardous High Voltage September Vii Motor and Equipment Safety Grounding and ground fault protectionI 0 1 6 a 0 4 a 1 N OverviewReceiving and Inspection FI9 FI14 Inverter Unit Catalog Numbering SystemTechnical Data MaintenanceStandard Features of SPI Inverter Units StorageSPI9000 Inverter Unit Block Diagram 380 500V AC, 50/60 Hz, Three-Phase Inverters Ratings Power RatingsSupply Voltage 465 800V DC, Motor Voltage 380 500V AC Supply Voltage 640 1100V DC, Motor Voltage 525 690V AC 525 690V AC, 50/60 Hz, Three-Phase Inverters RatingsTechnical Information Control CharacteristicsDescription Specification Supply Connection Motor ConnectionSafety EMC at Default SettingsDescription Specification Ambient Conditions Control ConnectionsDC Currents for 640 1100V DC Supply Voltage DC Currents for 465 800V DC Supply VoltageStructure Inom Output Motor COS IDC Input Approximate Dimensions in Inches mm Inverters Voltage Dia DimensionsMounting SPI9000 FI10 Inverter Dimensions SPI9000 FI12 Inverter Dimensions Frames FI9 to FI14 Fan CoolingInstallation Space Approximate Dimensions in Inches mm Frame Voltage Power LossesMounting Space Requirements Required Cooling AirFI9/FI10 Basic Wiring Diagram with Charging Power WiringFI9/FI10 Basic Wiring Diagram without Charging FI12 Basic Wiring Diagram with Charging FI12 Basic Wiring Diagram without Charging FI13 Basic Wiring Diagram with Charging FI13 Basic Wiring Diagram without Charging FI14 Basic Wiring Diagram with Charging FI14 Basic Wiring Diagram without Charging DC Supply and Motor Cables Power ConnectionsCable Types Required to Meet Standards Fuses, 465 800V DC InvertersFuses Used in 640 1100V DC Inverters Fuses, 640 1100V DC InvertersInformation about fuses Cable Sizes for 380 500V AC Inverter Supply and Motor Cables 380 500V ACTerminal Sizes for 380 500V AC Terminal Sizes 380 500V ACCable Sizes for 525 690V AC Inverter Supply and Motor Cables 525 690V ACTerminal Sizes for 525 690V AC Terminal Sizes 525 690V ACCable Distances Installation InstructionsDistance Between Cables Shielded Inches m Cable in Feet m Frame Sizes Cable and Motor Insulation Checks Cable Installation and the UL StandardsTerminal Tightening Torques Tightening TorqueSeptember Control Board Control WiringInverters Connected in Parallel Control Wiring DetailsOption Board A9 Wiring Diagram Tightening Torques of Option Board Terminals Control CablesTerminal Screw Tightening Torque Lb-in Galvanic Isolation Barriers Galvanic Isolation BarriersTerminal Signal Technical Information Control I/O Terminal Signals on Option Board A9Control I/O Terminal Signals on Option Board A2 Digital Input Signal InversionsControl I/O Terminal Signals on Option Board A3 10 Jumper Blocks on Option Board A9 Jumper Selections on Option Board A911 Jumper Selection for Option Board A9 September Menu Information Indicators on the Keypad DisplayKeypad Operation Drive Status Indicators Drive Status IndicatorsControl Place Indicators Control Place IndicatorsStatus LEDs Green Green Red Keypad PushbuttonsStatus LEDs Green Green Red Text LinesButton Descriptions Keypad Display Data Menu NavigationKeypad Navigation Chart Monitoring Menu Monitoring Menu M1Parameter Menu M2 Monitored SignalsKeypad Control Menu M3 Parameter Value Change ProcedureSelection of Control Place Keypad Reference Selection of Control PlaceKeypad Direction Active Faults Menu M4Stop Button Activated Fault Type Symbol Meaning Fault Time Data RecordFault History Menu M5 Fault Time Recorded DataReal Time Record Data Units DescriptionSystem Menu M6 10 Fault History Menu10 System Menu Functions Code Function Min Max Unit Default Cust Selections10 System Menu Functions 11 Selection of Language Application Selection Selection of LanguageParameter Sets S6.3.1 Copy ParametersUpload parameters to keypad To keypad, S6.3.2 Download parameters to drive From keypad, S6.3.3 Automatic Parameter Backup P6.3.415 Parameter Comparison Parameter ComparisonPassword S6.5.1 SafetyStart-Up Wizard P6.5.3 Parameter Lock P6.5.2Multimonitoring Items P6.5.4 Default Page P6.6.1Timeout Time P6.6.3 Default page in the operating menu P6.6.2Contrast Adjustment P6.6.4 Backlight Time P6.6.5Internal Brake Resistor Connection P6.7.1 Hardware SettingsFan Control P6.7.2 HMI Acknowledge Timeout P6.7.3System info Number of retries to receive HMI acknowledgement P6.7.4Total Counters 11 Counter PagesTrip Counters 12 Resettable CountersSoftware S6.8.3 13 Software Information Pages14 Applications Information Pages Applications S6.8.4Hardware S6.8.5 15 Hardware Information PagesExpander Board Menu M7 Expander Boards S6.8.6Further Keypad Functions Code Parameter Min Max Default Cust SelectionsSeptember Start-Up Safety PrecautionsSequence of Operation September September Table A-1 Fault Codes Appendix a Fault CodesFault Code Possible Cause Solution Eeprom Programmable Faults only Table A-1 Fault Codes September MN04004002E September Page Company Information

SPI9000 specifications

The Eaton Electrical SPI9000 is a cutting-edge power management system designed to enhance efficiency and reliability in electrical distribution. This state-of-the-art solution integrates advanced technologies to optimize performance, making it an ideal choice for various industrial and commercial applications.

One of the standout features of the SPI9000 is its scalability. Businesses can easily adapt the system to meet their unique power needs, whether for a single facility or multiple sites. This flexibility is crucial in today's fast-paced environment, where operational demands can shift rapidly. The system is engineered to grow alongside your business, providing robust power management as requirements evolve.

At the heart of the SPI9000 is its intelligent monitoring capability. The system utilizes real-time data analytics to monitor energy consumption, detect anomalies, and predict maintenance needs. This proactive approach not only helps in reducing downtime but also cultivates a culture of energy efficiency within organizations. By leveraging insights derived from data, companies can make informed decisions that lead to significant cost savings.

The SPI9000 incorporates advanced communications technology, allowing seamless integration with existing building management systems. This interoperability is vital for creating smart grids and enhancing overall control of electrical networks. Additionally, the system supports various communication protocols, including Modbus, BACnet, and Ethernet, ensuring compatibility with a wide range of devices and applications.

Safety is paramount in any electrical system, and the SPI9000 excels in this regard. It features enhanced protective measures, including overcurrent protection, short-circuit protection, and arc flash detection, ensuring the safety of both personnel and equipment. These safety features not only safeguard investments but also contribute to creating a safer working environment.

Energy efficiency is another cornerstone of the SPI9000 design. The system is equipped with advanced power quality monitoring features, which help identify and mitigate issues related to harmonics, voltage sags, and swells. By maintaining optimal power quality, the SPI9000 ensures that equipment operates efficiently, extending its lifespan while reducing energy costs.

In summary, the Eaton Electrical SPI9000 is a versatile and efficient power management solution that brings together scalability, intelligent monitoring, advanced communication capabilities, enhanced safety features, and energy efficiency. Thanks to its innovative technologies and characteristics, the SPI9000 serves as an indispensable tool for modern businesses seeking to streamline their electrical operations and enhance their energy management strategies.