Page 89
SPI9000 Inverter Unit FI9 – FI14 User Manual
September 2006
Appendix A — Fault Codes
When a fault is detected by the inverter control electronics, the drive is stopped and the symbol F together with the ordinal number of the fault, the fault code and a short fault description appear on the display. The fault can be reset with the RESET button on the control keypad or via the I/O terminal. The faults are stored in the Fault History Menu M5, which can be browsed. Table A-1contains all the fault codes.
Table A-1: Fault Codes
Fault | | | |
Code | Fault | Possible Cause | Solution |
| | | |
| | | |
1 | Overcurrent | Inverter detected too high a current | Check loading. |
| | (>4 x In) in the motor cable: | Check motor. |
| | • Sudden heavy load increase | Check cables. |
| | • Short circuit in the motor | |
| | • Unsuitable motor | |
2 | Overvoltage | The DC link voltage exceeded the | Set the deceleration time longer. |
| | defined limits: | Add a brake chopper or brake |
| | • Deceleration time too short | resistor. |
| | • High overvoltage spikes in supply | |
3 | Ground Fault | Current measurement has detected | Check motor cable and motor. |
| | that the sum of motor phase currents | |
| | is not zero. | |
| | • Insulation failure in cables or | |
| | motor | |
| | | |
5 | Charging Switch | Charging switch is open, when the | Reset the fault and restart. |
| | START command is given: | Should the fault re-occur, contact |
| | • Faulty operation | your Cutler-Hammer distributor. |
| | • Component failure | |
6 | Emergency Stop | Stop signal was given from the | |
| | option board. | |
| | | |
7 | Saturation Trip | Various causes: | Cannot be reset from the keypad. |
| | • Component failure | Switch off the power. |
| | • Brake resistor is short circuited or | DO NOT RE-CONNECT POWER. |
| | overloaded | Contact Eaton. |
| | | If this fault appears simultaneously |
| | | with Fault 1, check motor cables and |
| | | motor. |
| | | |
8 | System Fault | • Component failure | Reset the fault and restart. |
| | • Faulty operation | Should the fault re-occur, contact |
| | Note: See exceptional fault data | your Cutler-Hammer distributor. |
| | record on Page 5-12. | |
| | | |
Programmable. | | |
MN04004002E | For more information visit: www.EatonElectrical.com | A-1 |
Contents
SPI9000 Inverter Unit FI9 FI14
Page
Important Notice Please Read
Contents
List of Figures
SPI9000 Inverter Unit Block Diagram
List of Tables
25 HMI Acknowledge Timeout
Hazardous High Voltage
Safety
Definitions and Symbols
September
Vii
Motor and Equipment Safety
Grounding and ground fault protection
I 0 1 6 a 0 4 a 1 N
Overview
Receiving and Inspection
FI9 FI14 Inverter Unit Catalog Numbering System
Technical Data
Maintenance
Standard Features of SPI Inverter Units
Storage
SPI9000 Inverter Unit Block Diagram
Supply Voltage 465 800V DC, Motor Voltage 380 500V AC
Power Ratings
380 500V AC, 50/60 Hz, Three-Phase Inverters Ratings
Supply Voltage 640 1100V DC, Motor Voltage 525 690V AC
525 690V AC, 50/60 Hz, Three-Phase Inverters Ratings
Technical Information
Control Characteristics
Description Specification Supply Connection
Motor Connection
Safety
EMC at Default Settings
Description Specification Ambient Conditions
Control Connections
Structure Inom Output Motor COS IDC Input
DC Currents for 465 800V DC Supply Voltage
DC Currents for 640 1100V DC Supply Voltage
Mounting
Dimensions
Approximate Dimensions in Inches mm Inverters Voltage Dia
SPI9000 FI10 Inverter Dimensions
SPI9000 FI12 Inverter Dimensions
Frames FI9 to FI14
Fan Cooling
Installation Space
Approximate Dimensions in Inches mm Frame Voltage
Power Losses
Mounting Space Requirements
Required Cooling Air
FI9/FI10 Basic Wiring Diagram with Charging
Power Wiring
FI9/FI10 Basic Wiring Diagram without Charging
FI12 Basic Wiring Diagram with Charging
FI12 Basic Wiring Diagram without Charging
FI13 Basic Wiring Diagram with Charging
FI13 Basic Wiring Diagram without Charging
FI14 Basic Wiring Diagram with Charging
FI14 Basic Wiring Diagram without Charging
DC Supply and Motor Cables
Power Connections
Cable Types Required to Meet Standards
Fuses, 465 800V DC Inverters
Information about fuses
Fuses, 640 1100V DC Inverters
Fuses Used in 640 1100V DC Inverters
Cable Sizes for 380 500V AC
Inverter Supply and Motor Cables 380 500V AC
Terminal Sizes for 380 500V AC
Terminal Sizes 380 500V AC
Cable Sizes for 525 690V AC
Inverter Supply and Motor Cables 525 690V AC
Terminal Sizes for 525 690V AC
Terminal Sizes 525 690V AC
Distance Between Cables Shielded Inches m Cable in Feet m
Installation Instructions
Cable Distances
Frame Sizes
Cable and Motor Insulation Checks
Cable Installation and the UL Standards
Terminal Tightening Torques
Tightening Torque
September
Control Board
Control Wiring
Inverters Connected in Parallel
Control Wiring Details
Option Board A9 Wiring Diagram
Terminal Screw Tightening Torque Lb-in
Control Cables
Tightening Torques of Option Board Terminals
Galvanic Isolation Barriers
Galvanic Isolation Barriers
Terminal Signal Technical Information
Control I/O Terminal Signals on Option Board A9
Control I/O Terminal Signals on Option Board A3
Digital Input Signal Inversions
Control I/O Terminal Signals on Option Board A2
10 Jumper Blocks on Option Board A9
Jumper Selections on Option Board A9
11 Jumper Selection for Option Board A9
September
Keypad Operation
Indicators on the Keypad Display
Menu Information
Drive Status Indicators
Drive Status Indicators
Control Place Indicators
Control Place Indicators
Status LEDs Green Green Red
Keypad Pushbuttons
Status LEDs Green Green Red
Text Lines
Button Descriptions
Keypad Display Data
Menu Navigation
Keypad Navigation Chart
Monitoring Menu
Monitoring Menu M1
Parameter Menu M2
Monitored Signals
Keypad Control Menu M3
Parameter Value Change Procedure
Selection of Control Place Keypad Reference
Selection of Control Place
Stop Button Activated
Active Faults Menu M4
Keypad Direction
Fault Type Symbol Meaning
Fault Time Data Record
Fault History Menu M5
Fault Time Recorded Data
Real Time Record
Data Units Description
System Menu M6
10 Fault History Menu
10 System Menu Functions
Code Function Min Max Unit Default Cust Selections
10 System Menu Functions
11 Selection of Language Application Selection
Selection of Language
Upload parameters to keypad To keypad, S6.3.2
Copy Parameters
Parameter Sets S6.3.1
Download parameters to drive From keypad, S6.3.3
Automatic Parameter Backup P6.3.4
15 Parameter Comparison
Parameter Comparison
Password S6.5.1
Safety
Start-Up Wizard P6.5.3
Parameter Lock P6.5.2
Multimonitoring Items P6.5.4
Default Page P6.6.1
Timeout Time P6.6.3
Default page in the operating menu P6.6.2
Contrast Adjustment P6.6.4
Backlight Time P6.6.5
Internal Brake Resistor Connection P6.7.1
Hardware Settings
Fan Control P6.7.2
HMI Acknowledge Timeout P6.7.3
System info
Number of retries to receive HMI acknowledgement P6.7.4
Total Counters
11 Counter Pages
Trip Counters
12 Resettable Counters
Software S6.8.3
13 Software Information Pages
14 Applications Information Pages
Applications S6.8.4
Hardware S6.8.5
15 Hardware Information Pages
Expander Board Menu M7
Expander Boards S6.8.6
Further Keypad Functions
Code Parameter Min Max Default Cust Selections
September
Start-Up
Safety Precautions
Sequence of Operation
September
September
Fault Code Possible Cause Solution
Appendix a Fault Codes
Table A-1 Fault Codes
Eeprom
Programmable Faults only
Table A-1 Fault Codes
September MN04004002E
September
Page
Company Information