Eaton Electrical SPI9000 user manual Storage, Maintenance, Technical Data

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SPI9000 Inverter Unit FI9 – FI14 User Manual

September 2006

Standard Features of SPI Inverter Units

Air cooling

Standard board

Alphanumeric control panel with fiber connection

EMC Class T (EN 61800-3 for IT networks)

Safety CE / UL

External charging required

I/O Modules A1 and A2

IP00

Storage

If the inverter is to be stored before use, make sure that the ambient conditions are acceptable.

Storage temperature: -40 to 158°F (-40 to 70°C)

Relative humidity:

<95%, no condensation

If the inverter is stored for over 12 months, contact Eaton before connecting the inverter to the power supply.

Maintenance

In normal conditions, Cutler-Hammer inverters are maintenance-free. However, we recommend cleaning the heatsink with compressed air whenever necessary. The cooling fan can easily be changed if required.

It may also be necessary to check the tightening torques of terminals at certain intervals.

Technical Data

Figure 1-1presents the block diagram of the SPI9000 inverter. The inverter mechanically consists of two units, the Power Unit and the Control Unit.

The Power Unit contains an inverter bridge which consists of IGBT switches and produces symmetrical, three-phase PWM-modulated AC voltage to the motor.

The Motor and Application Control Block is based on microprocessor software. The microprocessor controls the motor based on the information it receives through measurements, parameter settings, control I/O and the control keypad. The motor and application control block control the motor control ASIC which, in turn, calculates the IGBT positions. Gate drivers amplify these signals for driving the IGBT inverter bridge.

1-2

For more information visit: www.EatonElectrical.com

MN04004002E

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Contents SPI9000 Inverter Unit FI9 FI14 Page Important Notice Please Read Contents SPI9000 Inverter Unit Block Diagram List of Figures25 HMI Acknowledge Timeout List of TablesSafety Definitions and SymbolsHazardous High Voltage September Vii Grounding and ground fault protection Motor and Equipment SafetyOverview I 0 1 6 a 0 4 a 1 NReceiving and Inspection FI9 FI14 Inverter Unit Catalog Numbering SystemMaintenance Technical DataStandard Features of SPI Inverter Units StorageSPI9000 Inverter Unit Block Diagram Power Ratings 380 500V AC, 50/60 Hz, Three-Phase Inverters RatingsSupply Voltage 465 800V DC, Motor Voltage 380 500V AC 525 690V AC, 50/60 Hz, Three-Phase Inverters Ratings Supply Voltage 640 1100V DC, Motor Voltage 525 690V ACControl Characteristics Technical InformationDescription Specification Supply Connection Motor ConnectionEMC at Default Settings SafetyDescription Specification Ambient Conditions Control ConnectionsDC Currents for 465 800V DC Supply Voltage DC Currents for 640 1100V DC Supply VoltageStructure Inom Output Motor COS IDC Input Dimensions Approximate Dimensions in Inches mm Inverters Voltage DiaMounting SPI9000 FI10 Inverter Dimensions SPI9000 FI12 Inverter Dimensions Fan Cooling Frames FI9 to FI14Installation Space Power Losses Approximate Dimensions in Inches mm Frame VoltageMounting Space Requirements Required Cooling AirPower Wiring FI9/FI10 Basic Wiring Diagram with ChargingFI9/FI10 Basic Wiring Diagram without Charging FI12 Basic Wiring Diagram with Charging FI12 Basic Wiring Diagram without Charging FI13 Basic Wiring Diagram with Charging FI13 Basic Wiring Diagram without Charging FI14 Basic Wiring Diagram with Charging FI14 Basic Wiring Diagram without Charging Power Connections DC Supply and Motor CablesCable Types Required to Meet Standards Fuses, 465 800V DC InvertersFuses, 640 1100V DC Inverters Fuses Used in 640 1100V DC InvertersInformation about fuses Inverter Supply and Motor Cables 380 500V AC Cable Sizes for 380 500V ACTerminal Sizes 380 500V AC Terminal Sizes for 380 500V ACInverter Supply and Motor Cables 525 690V AC Cable Sizes for 525 690V ACTerminal Sizes 525 690V AC Terminal Sizes for 525 690V ACInstallation Instructions Cable DistancesDistance Between Cables Shielded Inches m Cable in Feet m Frame Sizes Cable Installation and the UL Standards Cable and Motor Insulation ChecksTerminal Tightening Torques Tightening TorqueSeptember Control Wiring Control BoardControl Wiring Details Inverters Connected in ParallelOption Board A9 Wiring Diagram Control Cables Tightening Torques of Option Board TerminalsTerminal Screw Tightening Torque Lb-in Galvanic Isolation Barriers Galvanic Isolation BarriersControl I/O Terminal Signals on Option Board A9 Terminal Signal Technical InformationDigital Input Signal Inversions Control I/O Terminal Signals on Option Board A2Control I/O Terminal Signals on Option Board A3 Jumper Selections on Option Board A9 10 Jumper Blocks on Option Board A911 Jumper Selection for Option Board A9 September Indicators on the Keypad Display Menu InformationKeypad Operation Drive Status Indicators Drive Status IndicatorsControl Place Indicators Control Place IndicatorsKeypad Pushbuttons Status LEDs Green Green RedStatus LEDs Green Green Red Text LinesButton Descriptions Menu Navigation Keypad Display DataKeypad Navigation Chart Monitoring Menu M1 Monitoring MenuMonitored Signals Parameter Menu M2Parameter Value Change Procedure Keypad Control Menu M3Selection of Control Place Selection of Control Place Keypad ReferenceActive Faults Menu M4 Keypad DirectionStop Button Activated Fault Time Data Record Fault Type Symbol MeaningFault Time Recorded Data Fault History Menu M5Real Time Record Data Units Description10 Fault History Menu System Menu M6Code Function Min Max Unit Default Cust Selections 10 System Menu Functions10 System Menu Functions Selection of Language 11 Selection of Language Application SelectionCopy Parameters Parameter Sets S6.3.1Upload parameters to keypad To keypad, S6.3.2 Automatic Parameter Backup P6.3.4 Download parameters to drive From keypad, S6.3.3Parameter Comparison 15 Parameter ComparisonSafety Password S6.5.1Parameter Lock P6.5.2 Start-Up Wizard P6.5.3Default Page P6.6.1 Multimonitoring Items P6.5.4Default page in the operating menu P6.6.2 Timeout Time P6.6.3Contrast Adjustment P6.6.4 Backlight Time P6.6.5Hardware Settings Internal Brake Resistor Connection P6.7.1HMI Acknowledge Timeout P6.7.3 Fan Control P6.7.2Number of retries to receive HMI acknowledgement P6.7.4 System infoTotal Counters 11 Counter Pages12 Resettable Counters Trip CountersSoftware S6.8.3 13 Software Information PagesApplications S6.8.4 14 Applications Information PagesHardware S6.8.5 15 Hardware Information PagesExpander Boards S6.8.6 Expander Board Menu M7Code Parameter Min Max Default Cust Selections Further Keypad FunctionsSeptember Safety Precautions Start-UpSequence of Operation September September Appendix a Fault Codes Table A-1 Fault CodesFault Code Possible Cause Solution Eeprom Programmable Faults only Table A-1 Fault Codes September MN04004002E September Page Company Information

SPI9000 specifications

The Eaton Electrical SPI9000 is a cutting-edge power management system designed to enhance efficiency and reliability in electrical distribution. This state-of-the-art solution integrates advanced technologies to optimize performance, making it an ideal choice for various industrial and commercial applications.

One of the standout features of the SPI9000 is its scalability. Businesses can easily adapt the system to meet their unique power needs, whether for a single facility or multiple sites. This flexibility is crucial in today's fast-paced environment, where operational demands can shift rapidly. The system is engineered to grow alongside your business, providing robust power management as requirements evolve.

At the heart of the SPI9000 is its intelligent monitoring capability. The system utilizes real-time data analytics to monitor energy consumption, detect anomalies, and predict maintenance needs. This proactive approach not only helps in reducing downtime but also cultivates a culture of energy efficiency within organizations. By leveraging insights derived from data, companies can make informed decisions that lead to significant cost savings.

The SPI9000 incorporates advanced communications technology, allowing seamless integration with existing building management systems. This interoperability is vital for creating smart grids and enhancing overall control of electrical networks. Additionally, the system supports various communication protocols, including Modbus, BACnet, and Ethernet, ensuring compatibility with a wide range of devices and applications.

Safety is paramount in any electrical system, and the SPI9000 excels in this regard. It features enhanced protective measures, including overcurrent protection, short-circuit protection, and arc flash detection, ensuring the safety of both personnel and equipment. These safety features not only safeguard investments but also contribute to creating a safer working environment.

Energy efficiency is another cornerstone of the SPI9000 design. The system is equipped with advanced power quality monitoring features, which help identify and mitigate issues related to harmonics, voltage sags, and swells. By maintaining optimal power quality, the SPI9000 ensures that equipment operates efficiently, extending its lifespan while reducing energy costs.

In summary, the Eaton Electrical SPI9000 is a versatile and efficient power management solution that brings together scalability, intelligent monitoring, advanced communication capabilities, enhanced safety features, and energy efficiency. Thanks to its innovative technologies and characteristics, the SPI9000 serves as an indispensable tool for modern businesses seeking to streamline their electrical operations and enhance their energy management strategies.