Eaton Electrical SPI9000 Cable Installation and the UL Standards, Terminal Tightening Torques

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SPI9000 Inverter Unit FI9 – FI14 User Manual

September 2006

Cable Installation and the UL Standards

To meet the UL (Underwriters Laboratories) regulations, a UL approved copper cable with a minimum heat-resistance of +60/75°C must be used.

The tightening torques of the terminals are given below in Table 3-9.

Table 3-9: Terminal Tightening Torques

 

 

 

 

 

Tightening Torque in

Nominal Current

Voltage

Frame

in-lb (Nm)

 

 

 

 

 

 

 

 

 

 

 

 

140

245

380 – 500V

FI9

340 (40)

100

170

525 – 690V

 

 

 

 

 

 

 

 

300

460

380 – 500V

FI10

340 (40)

208

325

525 – 690V

 

 

 

 

 

 

 

 

520

920

380 – 500V

FI12

340 (40)

385

650

525 – 690V

 

 

 

 

 

 

 

1030

– 1300

380 – 500V

FI13

340 (40)

920

– 1030

525 – 690V

 

 

 

 

 

 

 

1600

– 2300

380 – 500V

FI14

340 (40)

1300

– 1900

525 – 690V

 

 

 

 

 

 

 

 

Tightening torque of terminal connection to the isolative base.

Note: Apply counter torque to the nut on the other side of the terminal when tightening/ loosening the terminal screw in order to avoid damage to the terminal.

Cable and Motor Insulation Checks

1.Motor cable insulation checks

Disconnect the motor cable from terminals U, V and W of the inverter and from the motor. Measure the insulation resistance of the motor cable between each phase conductor as well as between each phase conductor and the protective ground conductor.

The insulation resistance must be >1MΩ.

2.DC supply cable insulation checks

Disconnect the DC supply cable from terminals B- and B+ of the inverter and from DC supply. Measure the insulation resistance between each conductor and ground.

The insulation resistance must be >1MΩ.

3.Motor insulation checks

Disconnect the motor cable from the motor and open the bridging connections in the motor connection box. Measure the insulation resistance of each motor winding. The measurement voltage must equal at least the motor nominal voltage but not exceed 1,000V.

The insulation resistance must be >1MΩ.

MN04004002E

For more information visit: www.EatonElectrical.com

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Contents SPI9000 Inverter Unit FI9 FI14 Page Important Notice Please Read Contents List of Figures SPI9000 Inverter Unit Block DiagramList of Tables 25 HMI Acknowledge TimeoutHazardous High Voltage SafetyDefinitions and Symbols September Vii Motor and Equipment Safety Grounding and ground fault protectionI 0 1 6 a 0 4 a 1 N OverviewReceiving and Inspection FI9 FI14 Inverter Unit Catalog Numbering SystemTechnical Data MaintenanceStandard Features of SPI Inverter Units StorageSPI9000 Inverter Unit Block Diagram Supply Voltage 465 800V DC, Motor Voltage 380 500V AC Power Ratings380 500V AC, 50/60 Hz, Three-Phase Inverters Ratings Supply Voltage 640 1100V DC, Motor Voltage 525 690V AC 525 690V AC, 50/60 Hz, Three-Phase Inverters RatingsTechnical Information Control CharacteristicsDescription Specification Supply Connection Motor ConnectionSafety EMC at Default SettingsDescription Specification Ambient Conditions Control ConnectionsStructure Inom Output Motor COS IDC Input DC Currents for 465 800V DC Supply VoltageDC Currents for 640 1100V DC Supply Voltage Mounting DimensionsApproximate Dimensions in Inches mm Inverters Voltage Dia SPI9000 FI10 Inverter Dimensions SPI9000 FI12 Inverter Dimensions Frames FI9 to FI14 Fan CoolingInstallation Space Approximate Dimensions in Inches mm Frame Voltage Power LossesMounting Space Requirements Required Cooling AirFI9/FI10 Basic Wiring Diagram with Charging Power WiringFI9/FI10 Basic Wiring Diagram without Charging FI12 Basic Wiring Diagram with Charging FI12 Basic Wiring Diagram without Charging FI13 Basic Wiring Diagram with Charging FI13 Basic Wiring Diagram without Charging FI14 Basic Wiring Diagram with Charging FI14 Basic Wiring Diagram without Charging DC Supply and Motor Cables Power ConnectionsCable Types Required to Meet Standards Fuses, 465 800V DC InvertersInformation about fuses Fuses, 640 1100V DC InvertersFuses Used in 640 1100V DC Inverters Cable Sizes for 380 500V AC Inverter Supply and Motor Cables 380 500V ACTerminal Sizes for 380 500V AC Terminal Sizes 380 500V ACCable Sizes for 525 690V AC Inverter Supply and Motor Cables 525 690V ACTerminal Sizes for 525 690V AC Terminal Sizes 525 690V ACDistance Between Cables Shielded Inches m Cable in Feet m Installation InstructionsCable Distances Frame Sizes Cable and Motor Insulation Checks Cable Installation and the UL StandardsTerminal Tightening Torques Tightening TorqueSeptember Control Board Control WiringInverters Connected in Parallel Control Wiring DetailsOption Board A9 Wiring Diagram Terminal Screw Tightening Torque Lb-in Control CablesTightening Torques of Option Board Terminals Galvanic Isolation Barriers Galvanic Isolation BarriersTerminal Signal Technical Information Control I/O Terminal Signals on Option Board A9Control I/O Terminal Signals on Option Board A3 Digital Input Signal InversionsControl I/O Terminal Signals on Option Board A2 10 Jumper Blocks on Option Board A9 Jumper Selections on Option Board A911 Jumper Selection for Option Board A9 September Keypad Operation Indicators on the Keypad DisplayMenu Information Drive Status Indicators Drive Status IndicatorsControl Place Indicators Control Place IndicatorsStatus LEDs Green Green Red Keypad PushbuttonsStatus LEDs Green Green Red Text LinesButton Descriptions Keypad Display Data Menu NavigationKeypad Navigation Chart Monitoring Menu Monitoring Menu M1Parameter Menu M2 Monitored SignalsKeypad Control Menu M3 Parameter Value Change ProcedureSelection of Control Place Keypad Reference Selection of Control PlaceStop Button Activated Active Faults Menu M4Keypad Direction Fault Type Symbol Meaning Fault Time Data RecordFault History Menu M5 Fault Time Recorded DataReal Time Record Data Units DescriptionSystem Menu M6 10 Fault History Menu10 System Menu Functions Code Function Min Max Unit Default Cust Selections10 System Menu Functions 11 Selection of Language Application Selection Selection of LanguageUpload parameters to keypad To keypad, S6.3.2 Copy ParametersParameter Sets S6.3.1 Download parameters to drive From keypad, S6.3.3 Automatic Parameter Backup P6.3.415 Parameter Comparison Parameter ComparisonPassword S6.5.1 SafetyStart-Up Wizard P6.5.3 Parameter Lock P6.5.2Multimonitoring Items P6.5.4 Default Page P6.6.1Timeout Time P6.6.3 Default page in the operating menu P6.6.2Contrast Adjustment P6.6.4 Backlight Time P6.6.5Internal Brake Resistor Connection P6.7.1 Hardware SettingsFan Control P6.7.2 HMI Acknowledge Timeout P6.7.3System info Number of retries to receive HMI acknowledgement P6.7.4Total Counters 11 Counter PagesTrip Counters 12 Resettable CountersSoftware S6.8.3 13 Software Information Pages14 Applications Information Pages Applications S6.8.4Hardware S6.8.5 15 Hardware Information PagesExpander Board Menu M7 Expander Boards S6.8.6Further Keypad Functions Code Parameter Min Max Default Cust SelectionsSeptember Start-Up Safety PrecautionsSequence of Operation September September Fault Code Possible Cause Solution Appendix a Fault CodesTable A-1 Fault Codes Eeprom Programmable Faults only Table A-1 Fault Codes September MN04004002E September Page Company Information

SPI9000 specifications

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