Grizzly G0458 instruction manual Sanding Operations

Page 31

Symptom

Possible Cause

Possible Solution

Machine has vibration or

1.

Motor or component is loose.

1.

Inspect for stripped/damaged bolts/nuts,

noisy operation.

 

 

 

replace/re-tighten with thread locking fluid.

 

2.

V-belts are worn or loose.

2.

Inspect belts, replace and re-tension (see

 

 

 

 

Pages 27 & 30).

 

3.

Motor fan is rubbing on fan cover.

3.

Replace dented fan cover/damaged fan.

 

4.

Pulley is loose.

4.

Remove pulley, replace shaft, pulley, set-

 

 

 

 

screw, and key as required, and realign.

5.Machine is incorrectly mounted to the floor. 5. Machine has loose anchor studs in floor, or is sitting on uneven floor. Replace/tighten relocate as required.

 

 

 

 

6.

Cast iron motor mount is at fault.

6.

Using leverage and a small pry bar to inspect,

 

 

 

 

 

 

 

carefully replace loose/broken mounts.

 

 

 

 

7.

Motor bearings are at fault.

7.

Check bearings, replace motor or bearings

 

 

 

 

 

 

 

as required.

 

 

 

 

 

Sanding Operations

 

 

 

 

 

 

 

 

 

Symptom

 

 

 

Possible Cause

Possible Solution

Vibration when sanding.

 

1.

Loose drum bearings.

1.

Tighten drum bearings.

 

 

 

 

2.

Worn drum bearings.

2.

Replace drum bearings.

 

 

 

 

 

 

 

Grinding,

screeching,

or

1.

Drum bushings lack sufficient oil.

1.

Oil the drum bushings (see Page 25).

rubbing noise when sand-

2.

Drum bushings are worn and need replace-

2.

Replace the drum bushings.

ing drums are powered up.

 

ment.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Short V-belt lifespan.

 

1.

Pulleys not aligned correctly.

1.

Align pulleys (see Page 31).

 

 

 

 

2.

Improperly tensioned.

2.

Properly tension V-belts (see Page 27).

 

 

 

 

 

 

 

Machine

lacks

power;

1.

V-belts loose.

1.

Tighten V-belts (see Page 27).

drums stop turning

under

2.

Too much pressure on pressure plates.

2.

Raise the pressure plates (Page 35).

load.

 

 

 

 

 

 

 

 

 

 

 

 

Feed belt slips under load.

1.

Feed belt is too loose.

1.

Tension feed belt (see Page 32).

 

 

 

 

2.

Too much load.

2.

Decrease load.

 

 

 

 

 

Feed belt tracks to one

1.

Feed belt tracking is incorrect.

1.

Track the feed belt so it runs straight (see

side or hits the feed table

 

 

 

Page 31).

mounts.

 

 

 

 

 

 

 

Excessive snipe.

 

 

1.

Lack of outfeed support.

1.

Set up an outfeed table or have someone

 

 

 

 

 

 

 

catch the workpiece as it comes out.

 

 

 

 

2.

Too much pressure from pressure plates.

2.

Raise the pressure plates (Page 35).

 

 

 

 

3.

Too much pressure from the rear pressure

3.

Raise the rear pressure plate (Page 35).

 

 

 

 

 

plate.

 

 

 

 

 

 

 

 

 

 

Workpiece

kicks

out

of

1.

Not enough pressure from the pressure

1.

Lower the pressure plates (Page 35).

sander.

 

 

 

 

plates.

 

 

 

 

 

 

 

Sandpaper tears off drums

1.

Nail/staple in workpiece.

1.

Sand only clean workpieces.

during operation.

 

 

2.

Sandpaper not tightened or fastened cor-

2.

Install the sandpaper correctly (see Page

 

 

 

 

 

rectly.

 

22).

 

 

 

 

 

Table elevation controls are

1.

Table lift screws are dirty or loaded with saw-

1.

Clean and re-grease table lift screws (see

stiff and hard to adjust.

 

 

dust.

 

Page 26).

 

 

 

 

2.

Chain idler sprocket cap screws have been

2.

Adjust the cap screws on the idler sprocket

 

 

 

 

 

over tightened.

 

so it can spin freely.

 

 

 

 

3.

Elevation handle helical gear is dirty or

3.

Clean and re-grease the helical gear (see

 

 

 

 

 

loaded with sawdust.

 

Page 26).

 

 

 

 

G0458 18" Open End Belt/Drum Sander

 

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Image 31
Contents Open End Drum Sander Page Table of Contents Foreword IntroductionContact Info Machine Data Sheet Identification Safety Instructions for Machinery SafetyAlways Lock Mobile Bases if Used Before Operating Machinery Additional Safety for Drum Sanders 110V Operation Circuit RequirementsUnpacking SET UPSet Up Safety Items Needed for Set UpBox 1 Figures 1 Qty InventoryHardware Recognition Chart To assemble the stand Site ConsiderationsStand Components and Hardware Needed QtyPage To install the sander on the stand Installing Sander on StandTilting sander upright G0458 18 Open End Belt/Drum Sander Dust Port and Bag To install the handwheelTo install the dust port HandwheelTo connect the dust ports to a dust collector Dust Collection Test RunRecommended Adjustments Operations Operation Safety Depth of CutTo set the depth of cut Variable Speed Sanding To adjust the feed belt speedTo sand a workpiece Choosing Sandpaper Sanding TipsGrit Class Usage To change the paper Disconnect power to the sander Paper ReplacementTools Needed Qty Page Size AccessoriesG3640-Power Twist V-Belt 1⁄2 x PRO-STICKSanding PadSchedule MaintenanceCleaning Daily Checks and MaintenanceFeed belt drive chain Sanding BeltsChecking V-belt tension with a Straightedge and a ruler Belt TensioningTroubleshooting ServiceSanding Operations Replacing V-Belts To replace the V-belts Disconnect power to the sanderTo track the feed belt To align the pulleys Disconnect power to the sanderPulley Alignment Feed Belt TrackingTo tension the feed belt Feed Belt TensionTo replace the feed belt Disconnect power to the sander Feed Belt ReplacementTo make the gauge blocks Table AdjustmentsTo align the drums Disconnect power to the sander Gauge BlocksPressure Plate Adjustments Plate Adjustment Wiring Diagram G0458 Parts Breakdown Description G0458 Parts ListMotor Bracket Chip Deflector Plate Warranty and Returns Comments Warranty CardBOX BELLINGHAM, WA Grizzly INDUSTRIAL, INCPage Call Today For a Free Full Color Catalog