Grizzly Comprehensive Guide to Replacing V-Belts on the Drum Sander

Page 32

Replacing V-Belts

Tools Needed:

Qty

Hex Wrenches 4, 6 & 8mm

1 Ea

Phillips Head Screwdriver

1

Pry Bar

1

Inspect the V-belts closely; if you notice fraying, cracking, glazing, or any other damage, replace the belts. A worn/damaged V-belt will not provide optimum power transmission from the motor to the drum and feed belt.

4.Remove the cap screws securing the bearing bracket and rotate the bearing bracket 90˚.

5.Slide the sanding drum V-belt off of the motor pulley, then lift the motor mount to remove the feed V-belt.

Note: You may need to use a pry bar to lift the motor mount.

6.To replace the variable speed belt, remove the cap screw securing the pulley shown in Figure 36, then remove the outer half of the pulley.

V-belt removal and replacement is simply a mat- ter of loosening the V-belts, rolling them off of the pulleys, replacing them with new belts, then retensioning them.

To replace the V-belts:

1.

Disconnect power to the sander!

 

2.

Open the pulley cover.

 

 

Note: If you plan on replacing the variable

 

 

speed belt, loosen the cap screw securing

 

 

the variable speed pulley (Figure 36) before

 

 

loosening the motor mount cap screws.

 

3.

Loosen the motor mount cap screws shown

7.

 

in Figure 35 and loosen the cap screw

 

 

securing the idler roller.

 

8.

Bearing

Idler

Roller

Bracket

9.

 

 

Motor Mount Cap Screws

Figure 35. Belt drive system.

-30-

Variable

Speed Pulley

Figure 36. Variable speed pulley.

Compress the spring behind the inner half of the variable speed pulley, slide the outer half of the pulley over the shaft and key, then thread in the cap screw.

Install the new feed and drum V-belts, re- attach the bearing bracket, and tension according to the instructions on Page 27.

Tighten the variable speed pulley cap screw and replace the pulley cover.

G0458 18" Open End Belt/Drum Sander

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Contents Open End Drum Sander Page Table of Contents Contact Info IntroductionForeword Machine Data Sheet Identification Safety Safety Instructions for MachineryAlways Lock Mobile Bases if Used Before Operating Machinery Additional Safety for Drum Sanders Circuit Requirements 110V OperationSET UP Set Up SafetyItems Needed for Set Up UnpackingInventory Box 1 Figures 1 QtyHardware Recognition Chart Site Considerations StandComponents and Hardware Needed Qty To assemble the standPage Installing Sander on Stand To install the sander on the standTilting sander upright G0458 18 Open End Belt/Drum Sander To install the handwheel To install the dust portHandwheel Dust Port and BagDust Collection Test Run To connect the dust ports to a dust collectorRecommended Adjustments To set the depth of cut Operation Safety Depth of CutOperations To sand a workpiece To adjust the feed belt speedVariable Speed Sanding Grit Class Usage Sanding TipsChoosing Sandpaper Tools Needed Qty Paper ReplacementTo change the paper Disconnect power to the sander Page Accessories G3640-Power Twist V-Belt 1⁄2 xPRO-STICKSanding Pad SizeMaintenance CleaningDaily Checks and Maintenance ScheduleSanding Belts Feed belt drive chainBelt Tensioning Checking V-belt tension with a Straightedge and a rulerService TroubleshootingSanding Operations To replace the V-belts Disconnect power to the sander Replacing V-BeltsTo align the pulleys Disconnect power to the sander Pulley AlignmentFeed Belt Tracking To track the feed beltFeed Belt Tension To tension the feed beltFeed Belt Replacement To replace the feed belt Disconnect power to the sanderTable Adjustments To align the drums Disconnect power to the sanderGauge Blocks To make the gauge blocksPressure Plate Adjustments Plate Adjustment Wiring Diagram G0458 Parts Breakdown G0458 Parts List DescriptionMotor Bracket Chip Deflector Plate Warranty and Returns Warranty Card CommentsGrizzly INDUSTRIAL, INC BOX BELLINGHAM, WAPage Call Today For a Free Full Color Catalog