Grizzly G0527 instruction manual Machine Troubleshooting, Symptom Possible Cause Corrective Action

Page 55

Machine Troubleshooting

SYMPTOM

 

 

POSSIBLE CAUSE

CORRECTIVE ACTION

 

 

 

 

 

 

 

 

 

 

Sanding belt does not ten-

1.

Low air pressure.

1.

 

Adjust air pressure to 75 PSI at primary regulator.

 

sion correctly; rollers slip

2.

Air leaks in system.

2.

 

Inspect all hoses and connections for leaking air; use water on sus-

 

under belt.

 

 

 

 

 

 

 

 

pected area to detect bubbles.

 

 

 

 

 

 

 

 

 

 

Sanding belt runs off to one

1.

Air eye fork clogged.

1.

 

Clean the intake hole on the air eye fork.

 

side, stopping the sander.

2.

Oscillation return valve closed.

2.

 

Open valve.

 

 

 

 

3.

Oscillation timing incorrect.

3.

 

Adjust oscillation timing.

 

 

 

 

 

 

 

 

 

 

Sanding belt will not start.

1.

Sanding belt is not tensioned.

1.

 

Tension sanding belt.

 

 

 

 

2.

Limit switches engaged.

2.

 

Center sanding belt so it is not touching the limit switches.

 

 

 

 

3.

Emergency stop plate engaged.

3.

 

Make sure emergency stop switch is released.

 

 

 

 

 

 

 

 

 

 

 

Motor will not start.

 

1.

Low voltage.

1.

 

Check power line for proper voltage.

 

 

 

 

2.

Open circuit in motor or loose con-

2.

 

Inspect all lead connections on motor for loose or open connections.

 

 

 

 

 

nections.

 

 

 

 

 

 

 

 

 

 

 

 

 

Motor will not start; fuses or

1.

Short circuit in line cord or plug.

1.

 

Inspect cord or plug for damaged insulation and shorted wires.

 

circuit breakers blow.

2.

Short circuit in motor or loose con-

2.

 

Inspect all connections on motor for loose or shorted terminals or

 

 

 

 

 

nections.

 

 

worn insulation.

 

 

 

 

3.

Incorrect fuses or circuit breakers

3.

 

Install correct fuses or circuit breakers.

 

 

 

 

 

in power line.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Motor overheats.

 

1.

Motor overloaded.

1.

 

Reduce load on motor.

 

 

 

 

2.

Air circulation through the motor

2.

 

Clean out motor to provide normal air circulation.

 

 

 

 

 

restricted.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Motor stalls

(resulting in

1.

Short circuit in motor or loose con-

1.

 

Inspect connections on motor for loose or shorted terminals or worn

 

blown fuses or tripped cir-

 

nections.

 

 

insulation.

 

cuit).

 

 

2.

Low voltage.

2

 

Correct the low voltage conditions.

 

 

 

 

3.

Incorrect fuses or circuit breakers

3.

 

Install correct fuses or circuit breakers.

 

 

 

 

 

in power line.

 

 

 

 

 

 

 

4.

Motor overloaded.

4.

 

Reduce load on motor.

 

 

 

 

 

 

 

 

 

 

Loud, repetitious noise com-

1.

Pulley set screws or keys are miss-

1.

 

Inspect keys and set screws. Replace or tighten if necessary.

 

ing from machine.

 

 

ing or loose.

 

 

 

 

 

 

 

2.

Motor fan is hitting the cover.

2.

 

Tighten fan or shim cover.

 

 

 

 

3.

V-belt is defective.

3.

 

Replace V-belt. See Maintenance section.

 

 

 

 

 

 

 

 

 

 

 

Conveyor belt not

tracking

1.

Conveyor rollers moved out of

1.

 

Re-adjust conveyor rollers.

 

in center.

 

 

 

adjustment.

 

 

 

 

 

 

 

 

 

 

 

 

 

Conveyor belt slipping.

1.

Conveyor rollers have incorrect

1.

 

Adjust conveyor rollers to place more tension on .

 

 

 

 

 

tension.

 

 

 

 

 

 

 

2.

Conveyor rollers contaminated with

2.

 

Clean conveyor rollers.

 

 

 

 

 

dirt or dust.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Emergency

brake

stops

1.

Air pressure incorrect.

1.

 

Adjust air pressure to 75 PSI,

 

slow.

 

 

2.

Air leak in system.

2.

 

Find and fix air leaks.

 

 

 

 

3.

Brake rotor contaminated with oil.

3.

 

Clean brake rotor with automotive brake parts cleaner.

 

 

 

 

4.

Brake pads worn out.

4.

 

Replace brake pads.

 

 

 

 

 

 

 

 

 

 

Grinding noise when brak-

1.

Brakes severely worn out.

1.

 

Replace brake pads, have rotor turned (possibly replaced).

 

ing.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Machine slows when oper-

1.

Feed rate too high.

1.

 

Feed workpiece slower.

 

ating.

 

 

2.

Depth of cut too great.

2.

 

Reduce depth of cut.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

G0527 18" Wide Belt Sander

-53-

Image 55
Contents Wide Belt Sander Page Table Of Contents Safety Instructions For Power Tools SafetyLength Additional Safety For Wide Belt Sanders Commentary IntroductionConnection Type Circuit RequirementsAmperage Draw Circuit BreakerGrounding Minimum Cord Size Extension CordsExternal Features Machine FeaturesControl Panel Access Doors Page G0527 Inventory SET UPFollowing parts shown in should be enclosed Bolt Measure Hardware Recognition ChartWorking Clearance Clean Up Site ConsiderationsWork Area Lightening Beginning Assembly Floor Mounting To hook up the air line Air Line Hook-Up Dust CollectionTo hook up the dust collection system Sanding Belt Proper position of belt between Limit switchesPressure Rollers Recommended adjustment checklist Recommended AdjustmentsGrit OperationsBefore Sanding Choosing SandpaperControls for adjusting Table height Table Movement Adjusting Feed RateNormal Operating Load Amperage Meter Sanding WorkpieceGeneralSchedule MaintenanceServicing Brakes Air Circuit Filters Clean Sanding Belts Date Approximate Hours Of Use Maintenance Performed Maintenance LogCalibration Service AdjustmentsFeed Belt Tracking Feed Belt TensionTo check the sanding belt oscillation Belt OscillationTable Parallelism To adjust the table parallelismPressure Rollers Air System Belt AdjustmentPeriodically inspect the following Air Line Circuit Date Approximate Hours Of Use Service Performed Service LogGeneral Aftermarket AccessoriesCleaning Pads Reference InfoMachine Data Sheet Description Parts Diagrams & Lists1305 1308 Machine Frame 2101 2202 2103 Elevation Screw 3132 Conveyor Table Spring Ball Bearing UCC206 Page Square Frame Machine ID Label Page Electrical Control BOX Page Filter CUP 1⁄4 Symptom Possible Cause Corrective Action Machine TroubleshootingTion Sanding TroubleshootingPage Page G0527 18 Wide Belt Sander Warranty & Returns Warranty Card BOX BELLINGHAM, WA Grizzly INDUSTRIAL, INCPage #ALL 4ODAYD&ORO