Sanyo KMS2472, KMS1872 service manual Please Read Before Starting

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Important!

Please Read Before Starting

This air conditioning system meets strict safety and operating standards. As the installer or service person, it is an important part of your job to install or service the system so it operates safely and efficiently.

For safe installation and trouble-free operation, you must:

Carefully read this instruction booklet before beginning.

Follow each installation or repair step exactly as shown.

Observe all local, state, and national electrical codes.

Pay close attention to all warning and caution notices given in this manual.

This symbol refers to a hazard

WARNING or unsafe practice which can result in severe personal

When Transporting

Be careful when picking up and moving the indoor and outdoor units. Get a partner to help, and bend your knees when lifting to reduce strain on your back. Sharp edges or thin aluminum fins on the air conditioner can cut your fingers.

When Installing

In a Ceiling or Wall

Make sure the ceiling/wall is strong enough to hold the unit’s weight. It may be necessary to construct a strong wood or metal frame to provide added support.

In a Room

Properly insulate any tubing run inside a room to prevent "sweating" that can cause dripping and water damage to walls and floors.

In Moist or Uneven Locations

Use a raised concrete pad or concrete blocks to provide a solid, level foundation for the outdoor unit. This prevents

CAUTION

injury or death.

This symbol refers to a hazard

or unsafe practice which can

result in personal injury or product or property damage.

water damage and abnormal vibration.

In an Area with High Winds

Securely anchor the outdoor unit down with bolts and a metal frame. Provide a suitable air baffle.

In a Snowy Area (for Heat Pump-type Systems)

Install the outdoor unit on a raised platform that is higher than drifting snow. Provide snow vents.

If Necessary, Get Help

These instructions are all you need for most installation sites and maintenance conditions. If you require help for a special problem, contact our sales/service outlet or your certified dealer for additional instructions.

In Case of Improper Installation

The manufacturer shall in no way be responsible for improper installation or maintenance service, including failure to follow the instructions in this document.

SPECIAL PRECAUTIONS

WARNING When Wiring

ELECTRICAL SHOCK CAN CAUSE

SEVERE PERSONAL INJURY OR DEATH.

ONLY A QUALIFIED, EXPERIENCED

ELECTRICIAN SHOULD ATTEMPT TO

WIRE THIS SYSTEM.

Do not supply power to the unit until all wiring and tubing are completed or reconnected and checked.

Highly dangerous electrical voltages are used in this system. Carefully refer to the wiring diagram and these instructions when wiring. Improper connections and inadequate grounding can cause accidental injury or death.

Ground the unit following local electrical codes.

Connect all wiring tightly. Loose wiring may cause overheating at connection points and a possible fire hazard.

When Connecting Refrigerant Tubing

Use the flare method for connecting tubing.

Apply refrigerant lubricant to the matching surfaces of the flare and union tubes before connecting them, then tighten the nut with a torque wrench for a leak-free connection.

Check carefully for leaks before starting the test run.

When Servicing

Turn the power off at the main power box (mains) before opening the unit to check or repair electrical parts and wiring.

Keep your fingers and clothing away from any moving parts.

Clean up the site after you finish, remembering to check that no metal scraps or bits of wiring have been left inside the unit being serviced.

Others

CAUTION

Ventilate any enclosed areas when installing or testing the refrigeration system. Escaped refrigerant gas, on contact with fire or heat, can produce dangerously toxic gas.

Confirm upon completing installation that no refrigerant gas is leaking. If escaped gas comes in contact with a stove, gas water heater, electric room heater or other heat source, it can produce dangerously toxic gas.

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Contents 11,900BTU / h KMS1272 Capacity Indoor Model No Product Code No 500BTU / h KMS0772000BTU / h KMS0972 17,500BTU / h KMS1872Please Read Before Starting Table of Contents Applicable MULTI-OUTDOOR Units Temperature Indoor Air Intake Temp Outdoor Air Intake Temp Indoor Air Intake Temp Outdoor Air Intake TempUnit Specifications KMS0772208V KMS0972 KMS0972 KMS1272 KMS1272 KMS1872 KMS1872 KMS2472 KMS2472 Major Component Specifications Indoor UnitCB-KMS0972 CB-KMS1272 CB-KMS1872 CB-KMS2472 Resistance k ohm Other Component SpecificationsTemperature F C Dimensional Data KMS0972 KMS1272Indoor Unit KMS1872 KMS2472 Refrigerant Flow Diagram Indoor Unit KMS0772 KMS0972 KMS1272 Indoor unitAir Throw Distance Charts Performance DataIndoor Unit Indoor Unit Indoor Unit Indoor Unit Electric Wiring Diagrams Indoor Unit KMS0772 KMS0972 KMS12728FA2-5257-70500-0 PAM- control Operation FunctionsEmergency operation Timer backup Lamp colorsProtective Functions Freeze preventionPrecautions before Performing Inspection or Repair Method of Self-DiagnosticsIndication on indoor unit Self-diagnostics LampsCode Diagnostics item Blinking On IlluminatedReplace the controller Replace the circuit board or the fuseChecking the indoor unit Control Check items unit operation Using the TEST/T-RUN terminalsChecking the Indoor and Outdoor Units Checking the serial communicationsTrouble Diagnosis of Fan Motor Indoor Fan MotorElectromagnetic interference Noise Malfunction and Electromagnetic InterferenceNoise malfunction Locations most susceptible to noise Trouble CorrectionKMS0772 KMS0972 KMS1272 KMS1872 KMS2472 Features Product Information ContentsAlert Symbols Electrical Requirements Installation LocationSafety Instructions Names of Parts Unit Display and Operation Button Quiet lampRemote Control Unit Display Advance button Remote Control UnitHR. Timer button TransmitterDRY Temperature Display Selector button Using the Remote Control UnitHow to Install Batteries ACL button ALL ClearUsing the Remote Control Unit Operation with the Remote Control Unit OperationOperation with the Remote Control Unit Press the ON/OFF operation buttonCooling and DRY Mode Night Setback Mode is used for saving energyQuiet Mode Clicking sound is heard from the air conditioner Power failure during operationSpecial Remarks Setting the Timer Operation Indication1030 pm 710 am 1100 am Present time Setting the TimerTo cancel a timer program Press the Cancel button Cancellation procedure Using the 1-Hour OFF TimerSetting procedure Operation together with the Daily ON/OFF Repeat TimerHorizontal Adjusting the Airflow DirectionSetting the airflow manually Sweep functionOperation without the Remote Care and CleaningWhen the air conditioner is not running Control UnitHow to replace the anti-mold filter Care and CleaningHow to remove the anti-mold filter Air intake grilleCleaning the negative ion generator How to clean the air clean filterHow to install the air clean filter Washing the grille with waterTrouble Possible Cause Remedy TroubleshootingOperating Range Appendix B Installation Instructions Contents For Indoor Unit…In a Ceiling or Wall For safe installation and trouble-free operation, you mustPlease Read Before Starting …In a RoomGeneral Installation Site Selection Additional Materials Required for InstallationEmbedding the Tubing and Wiring 150 L1+L2+L3+L4 230Make a Hole How to Install the Indoor UnitRemove the Rear Panel from the Unit If Block, Brick, Concrete or Similar Type Wall Install the Rear Panel on the WallIf Wooden Wall Be sure to wear work gloves How to remove the grilleHow to replace the grille Cut by the sharp aluminum finsIndoor unit types KMS1872, KMS2472 Wiring Instructions General precautions on wiring Shape the Indoor Side TubingWiring Instructions for Inter-unit Connections How to connect wiring to the terminal For Indoor Unit Loose wiring may causeFore, be sure all wiring is For Outdoor Unit For solid core wiring or F-cableMounting Right-side tubingDrain cap Switching drain hose and drain capLeft-side tubing To unmount indoor unit Risk of Electric ShockHow to Test Run the Air Conditioner Operation lamp Timer lamp Quiet lamp ION lampRemote Control Unit Installation Position Mounting on a WallAddress Switch Address Setting of the Remote Control UnitConnecting a Home Automation device Installation Check Sheet