Sanyo KMS1872, KMS2472 service manual Trouble Diagnosis of Fan Motor, Indoor Fan Motor

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8-4. Trouble Diagnosis of Fan Motor

8-4-1. Indoor Fan Motor

This indoor DC fan motor contains an internal control PCB. Therefore, it is not possible to measure the coil resistance, and the following procedure should be used to check the motor.

To perform diagnosis, operate the unit in cooling mode with indoor fan speed "High". Next, make sure that the indoor unit receive the signals from the remote controller when the ON/OFF operation button is pressed.

Important: (A) Turn OFF the power before connecting or disconnecting the motor connectors.

(B)When performing voltage measurement at the indoor controller connector for (3) in the table below, the DC motor will trip and voltage output will stop approximately 1 minute after operation is started. For this reason, to measure the voltage again, turn OFF the unit once using the remote controller, and then start the air conditioner again.

[Trouble symptom 1] The fan does not stop when the unit stops.Indoor unit controller trouble.

[Trouble symptom 2] The fan motor does not rotate when the unit is operating.

(Diagnostic procedure)

*Disconnect the motor connectors and measure the voltage at the DC motor connectors on the indoor unit controller (3 locations).

 

Measurement location

Normal value

(1)

Vm-Gnd: Between pin 1 and pin 3

DC 230 V or more

(2)

Vcc-Gnd: Between pin 4 and pin 3

DC 14 V or more

 

 

 

(3)

Vs-Gnd: Between pin 5 and pin 3

Fluctuation between DC 1.7 to 6.1 V

 

 

 

(Diagnostic results)

All of the above measured values are normal. Fan motor trouble (Replace the motor.)

Any one of the above measured values is not normal. Indoor unit controller trouble (Replace the controller .)

(Reference) DC motor connector pin arrangement Pin 1: Vm (red)

Pin 2: Not used

Pin 3: Gnd (black)

Pin 4: Vcc (white)

Pin 5: Vs (yellow)

Pin 6: PG (blue)

[Trouble symptom 3] Motor rotates for some time (several seconds), but then quickly stops, when the indoor unit operates.

(There is trouble in the system that provides feedback of motor rotation speed from the motor to the indoor unit controller.)

[Trouble symptom 4] Fan motor rotation speed does not change during indoor unit operation.

[Trouble symptom 5] Fan motor rotation speed varies excessively during indoor unit operation.

(Remedy for symptom 3 to 5)

It is not possible to identify whether the trouble is indoor unit controller trouble or motor trouble. Therefore, first replace the indoor unit controller, then (if necessary) replace the DC motor.

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Contents 17,500BTU / h KMS1872 Capacity Indoor Model No Product Code No 500BTU / h KMS0772000BTU / h KMS0972 11,900BTU / h KMS1272Please Read Before Starting Table of Contents Applicable MULTI-OUTDOOR Units Indoor Air Intake Temp Outdoor Air Intake Temp Temperature Indoor Air Intake Temp Outdoor Air Intake TempKMS0772 Unit Specifications208V KMS0972 KMS0972 KMS1272 KMS1272 KMS1872 KMS1872 KMS2472 KMS2472 Indoor Unit Major Component SpecificationsCB-KMS0972 CB-KMS1272 CB-KMS1872 CB-KMS2472 Other Component Specifications Temperature F CResistance k ohm KMS0972 KMS1272 Dimensional DataIndoor Unit KMS1872 KMS2472 Indoor Unit KMS0772 KMS0972 KMS1272 Indoor unit Refrigerant Flow DiagramPerformance Data Air Throw Distance ChartsIndoor Unit Indoor Unit Indoor Unit Indoor Unit Indoor Unit KMS0772 KMS0972 KMS1272 Electric Wiring Diagrams8FA2-5257-70500-0 Operation Functions Emergency operationPAM- control Lamp colors Timer backupFreeze prevention Protective FunctionsMethod of Self-Diagnostics Precautions before Performing Inspection or RepairBlinking On Illuminated Self-diagnostics LampsCode Diagnostics item Indication on indoor unitReplace the circuit board or the fuse Replace the controllerChecking the serial communications Using the TEST/T-RUN terminalsChecking the Indoor and Outdoor Units Checking the indoor unit Control Check items unit operationIndoor Fan Motor Trouble Diagnosis of Fan MotorLocations most susceptible to noise Trouble Correction Noise Malfunction and Electromagnetic InterferenceNoise malfunction Electromagnetic interferenceKMS0772 KMS0972 KMS1272 KMS1872 KMS2472 Features Contents Alert SymbolsProduct Information Installation Location Safety InstructionsElectrical Requirements Names of Parts Quiet lamp Unit Display and Operation ButtonRemote Control Unit Display Transmitter Remote Control UnitHR. Timer button Advance buttonDRY ACL button ALL Clear Using the Remote Control UnitHow to Install Batteries Temperature Display Selector buttonUsing the Remote Control Unit Operation Operation with the Remote Control UnitPress the ON/OFF operation button Operation with the Remote Control UnitNight Setback Mode is used for saving energy Cooling and DRY ModeQuiet Mode Power failure during operation Special RemarksClicking sound is heard from the air conditioner Operation Indication Setting the TimerSetting the Timer To cancel a timer program Press the Cancel button1030 pm 710 am 1100 am Present time Operation together with the Daily ON/OFF Repeat Timer Using the 1-Hour OFF TimerSetting procedure Cancellation procedureSweep function Adjusting the Airflow DirectionSetting the airflow manually HorizontalControl Unit Care and CleaningWhen the air conditioner is not running Operation without the RemoteAir intake grille Care and CleaningHow to remove the anti-mold filter How to replace the anti-mold filterWashing the grille with water How to clean the air clean filterHow to install the air clean filter Cleaning the negative ion generatorTroubleshooting Operating RangeTrouble Possible Cause Remedy Appendix B Installation Instructions For Indoor Unit Contents…In a Room For safe installation and trouble-free operation, you mustPlease Read Before Starting …In a Ceiling or WallGeneral Additional Materials Required for Installation Installation Site Selection150 L1+L2+L3+L4 230 Embedding the Tubing and WiringHow to Install the Indoor Unit Remove the Rear Panel from the UnitMake a Hole Install the Rear Panel on the Wall If Wooden WallIf Block, Brick, Concrete or Similar Type Wall Cut by the sharp aluminum fins How to remove the grilleHow to replace the grille Be sure to wear work glovesIndoor unit types KMS1872, KMS2472 Shape the Indoor Side Tubing Wiring Instructions General precautions on wiringWiring Instructions for Inter-unit Connections For Outdoor Unit For solid core wiring or F-cable Loose wiring may causeFore, be sure all wiring is How to connect wiring to the terminal For Indoor UnitRight-side tubing MountingSwitching drain hose and drain cap Left-side tubingDrain cap Risk of Electric Shock To unmount indoor unitOperation lamp Timer lamp Quiet lamp ION lamp How to Test Run the Air ConditionerMounting on a Wall Remote Control Unit Installation PositionAddress Setting of the Remote Control Unit Address SwitchInstallation Check Sheet Connecting a Home Automation device