Makita VJ01, JV100D manual

P 5/ 11

Repair

[3]DISASSEMBLY/ASSEMBLY

[3]-2. Reciprocating Mechanism

ASSEMBLING

(1)Assemble Bearing case complete to DC motor (Fig. 5).

Fig. 5

1.Put 1R274 onto 1R032 and set DC motor to the 1R274. Then, put 1R258(2pcs) to support the DC motor.

2.Set Bearing case complete on DC motor and put 1R029 onto Bearing case complete. Press 1R029 to assemble Bearing case complete to DC motor with Arbor press.

1R258 (2 pcs)

1R274

(for protect Motor’s terminals)

1R032

1R274

(for protect Motor’s terminals)

1R029

Bearing case complete

1R258 (2 pcs)

1R032

Note;

Press Bearing case complete with Arbor press softly and do not press further when it is stopped.

Otherwise, the position of Pinion gear on the DC motor may deviate.

(2)Insert Push plate into dust seal and assemble Push plate to Bearing case complete. And then, mount Balance plate (Fig. 4).

(3)Assemble Gear complete to the pin on the Bearing case complete (Fig. 4-7). Note;

Shake Push plate up and down while pressing Gear complete to insert it completely and to have the assembling groove of Retaining ring S-6 on the Pin of Bearing case complete. Fix Retaining ring S-6 to secure Gear complete

to the pin’s groove (Fig. 6).

Fig. 6

	1. Shake Push plate up and	Gear complete
	down while pressing Gear
	complete toward Balance
	plate.
	2. Now, the assembling Groove
	on Pin comes into your sight.	Balance plate
		Balance plate
	3. Fix a new Retaining ring S-6	Retaining ring S-6
	with 1R291.	Retaining ring S-6
	with 1R291.

4.Facing the flange side to Gear complete, assemble Collared sleeve 4.

Brim portion

Gear complete		Collared sleeve 4