GE 5GEB22 manual Berialeliminatestheneedforflux, Whichmust flatalongtheentirelenghofthejoint

Page 27

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

GEK-91696D

 

NOTE:Thebrazing

diancanbeused

 

1150HPACDrillingMotor,Model5GEB22

 

stripform(GEPart41A231281P46)orrodform(GEPart

 

41A330300P2).Itisrecommendedthatstrips0.010 (0.25mm)thickcutinosquresorrectangles0.06in.

 

theinitialconnection.Useofthis

berialeliminatestheneedforflux.

 

 

 

.6mm)largerthantheconductors,

usedfortheinitialconnection.Usethebrazingrodtofillvoidsafter

 

(1

 

Theconnectionareaofthematerialtobebrazedmustbecleanandfreeofdirt,oil,andinsulatingmaterials.

 

 

2.

 

Ifnecessary,bendthesoftcopperconnectingstrapsoaligntheconnection.

 

 

 

NOTE:Whenusingbrazingmaterialinstripform,thestripshouldbesandwichedbetweenthetwopieces

 

 

 

 

being

 

 

 

whichmust flatalongtheentirelenghofthejoint.

 

 

 

3

Insertbrazed,brazingstripbetweenthetwoconnectingstrapsbeingbrazed.

 

 

 

4.

 

Postionthebrazingtongsontheareatobebrazed,andclamp place.

 

 

mayresultininjury.

 

 

 

 

 

 

 

WARNING:Observeallgovernmentandshopsafetyregulationswhenusingcompressedair.Failuretodoso

CAUTION:PoweristobeappliedinpulsesONLY.This

blesheheat

ospreadoutgradually,providingamore

evenheatingoftheconnectionarea,and

Confidentialanytensehotspotsthatmaydamagetheringorcoil

material5..

ApplypowertothebrazingtogseliminatingpulsesONLY,ndheatuntilthebrzingsoldrflowsfreely.Usinganair

 

NOTE:Whenbrazing,silversolderdingrodformwillberequired

fillareaswhrethestripmayhavedripped

 

 

 

nozzle,blowaironthesurroun

areawhileheatingtoissipatehetfromthareabeingbrazd.

 

outortofillvids.

 

 

 

 

 

 

 

67Insulate8.Removeholdnumber41A239176P15)Varnishthcapplicationthepweroconnectionfrmoverthe.Blowingtheareaortongs,othernewusingcompressedbutappropriateinsulationMicmatdoNOTairisrequired(partnumbeleaseinsulationthethebrazedeithermaterialtongs41A239176P215)areabyuntilP5Dspecificwillthe-EP25speedsilvertoVPIandthethesolderprocesshalfconnectioncoolinglaphasorinsulting.cooledhandreaapplication.enoughtape(partto.

5.3.3.

Stator

/

 

 

Reconditioning

 

 

 

 

 

 

 

Rotorandrotormstbereconditionedduringtheoverhaulproceduresbeforebeingreturnedtoservice.

 

Thesttor

ss

mblyshouldbetreatedbyVacuumPressureImpregnation(VPI)withanapprovedvarnish.VPI

 

 

 

seproce

 

helpens

relongoperatinglifeforthecomponents.

 

 

 

willselaandsecuret statorcoils.VPIonlyaftercleaning,inspectionandtestingofthestatorassembly.The

 

VPI

 

 

 

isGEProcessP5D–EP25.

 

 

 

 

 

 

Theprocessorassembly

betreatedbyapowdercoatingprocess.Powdercoattherotoraftercleaningand

 

 

pecting.Thepowder

attreatingisGEProcessP6C–EP45.

 

 

 

 

insDuetructiontochangingprocessestechnolshouldattimegy,ofcontactoverhaul.yourDrilllocalproductGErepresentativeServiceCenterorcontactDrillProductinformationServiceasCenterfollows:forcurrent27

Image 27
Contents Document No. GEK-91696, Rev. D TransportationDesiredorshouldpartiularproblemsariseth OrdisclosureisstrictlyIsdiclos GEK-91696D CONTENTS1150HPACDrillingMotor,Model5GEB22Generaldrillingmotornformation ToolsandmaterialsrequiredtoperformtheproceduresMtormodel ToTable9insection61.2.DrillMotorGeneral1150HPACDrillingMotor,Model5GEB22 OffshoInypicaloilwelldrillingindustryrigenvionments IssuitableforWithstelcomponnts WihtheblowerandvariRequir GEK-91696D 9200 GEK-91696D1892 25º77 3331RossHill6ModelABBACS800manufacturedbyNOV NationalOilwellVarcoGD3000EACDriveSystem Type2400SeriesPart#109341withorwithoutasmoothinginductorGrounding.ReferenceABSRulesforherentlyBuilndg LationoftheconductorsmachinGoodalignmentwillbereturnedbearingsreduceddowntime Inhibitorinstallation,theexposedcomponentsMotorCouplingandAlignment Prtectthegroundstud,nut,andcablelugconnectionfromcorrosionThiswill CleanBelts AtortoRecheckthe CoolingTweenthemachinesandthebase Meeti ngIP561150HPACDrilling PowerCableInspectionTothepowercomponentsofthe Orcircuit,ahigh13untilalltheRTD 4ApplyReplacemissinghardwareandtightenloosebolts WatTorlife MaycauseIng.Theinernal ClaningdrillTheBackrotorthelockigjamnutsboltsawyfrmthebearingcap Removethe1150HPACDrillingMotor,Model5GEB22 TrqueFootholeswiththe InstallcoverandsidepaneltocratethemotorBoltsand GEK-91696DRust otherdefects Screw 4AttachThebcking GEK-91696DHanc CMPONENTIDENTIFICATIONofthispublicaio,unlersWooden ± ± 1150HPACDrillingMotor,ModelGEK-5GEB2291696D Useanarborprssandfixturesto SupporttheweightoftheDE Head11withBearingassembly RemovaloftheconnectionendBusringsfordamagedor ExamineInspectthestatorcoilsandbusringsas StatorCoilsandRequiringthe Eto,CleaKgthCn BycuttingandDiancanbeused BerialeliminatestheneedforfluxWhichmust flatalongtheentirelenghofthejoint OutortofillvidsErie,PA16531 AgentElectricalTetingIntroduction Dair,looseneddebrismayTohold WeightstotheendplateProceduresforthebalance FollowSonnel.Enureallpersonnel Proceduresforcompressedai2InspectallCEbearingassemblycomponenttodebris UmbPage Makgthe EnsuretheInner SshowninFigure10DEBearingpilotandGuideStudsInstalled GEK-91696D Mountthestatorf LeveltheWiththe Avy-dutyPoitiontoavoiddamagetothe TochOnthefaceoftheConnectionEndCEoftherotorshaft5 3Zerothedial ReadingonthefaceoftheCErotorbearing34outerrace3Zerothedial RepeattheminimumclearancecheckfFthe ThebearingrollerswillpublicationrollverthePass ClampadialFure13 Ingcap.ZerotheAndcorrectthfitasfllows Threephasesshouldbebetween130and150Perfo Followingsequence.AppliedOntheshaft AtthelargeTheshaft Isonlyanesimateandshouldbe TheadvancwithinIfnecssaryto Rkacrosstheendofshaft93A41 PratDone AlongtheDrivendbearinggreaselubricationcapacity,ouncegram DrillMotorApplicationDataUnoutmasuredfromshafttoouterrace,eachend,in.mm 920012474RsistanceTimetoReach20psiDropat210F,Hr.Min 1000 Minerallkali,OilViscosityat100F,37.74C,SSUColor BasewithAntioxidant1150HPACDrillingMotor,11 Inspectiondata GEK1150-91696DHPACDrillingMotor,Model5GEB22 DEOuterSleeveRemovalToolAssembly6751547G4 GEK1150-91696DHPACDrillingMotor, Model 5GEB22 DEInnerBearingCapRemovalToolAssembly6751547G6 DEInnerSleeve RemovalToolAssembly 6751547G7 IndividualCompnentsofToolAssemblies 41A235078P1ThefllowinglistofcompoentsinT 1X4.75GRADE81150HPACDrillingMotor,Model5GEB22 1150HPAC Drill ingMotor,ModelGEK-5GEB2291696D GEK1150-91696DHPACDrillingMotor, Model5GEB22 Ring6727124G1Item5 1150GEK-91696DHPACDrillingMotor, Model5GEB22 Ring6727110G1Item9 Clamp6733346P6Item10 THICKX3.9IDX5.5OD B5511G1N22P39040 093 9P14GEK1150-91696DHPACDrillingMotor,1Model5GEB22 1150HPACDrillingMotor, 1.Model00GEK-5GEB2291696D HubRemovalToolBackingPlate41B535119G1GEK1150-91696DHPAC DrillingMotor,Model5GEB223.125 BearingNutSpannerWrench9945228 CEDummyBearingCap41C689896 1150HPACDrillingMotor,ModelGEK-5GEB2291696D DEBearingGuideDEDummyBearingCap6796493P3 HubInstallationAdvanceGage 70NWREV091030621--98,098,2MGC/DGKGMDPABGAS