GE 5GEB22 manual Clampadial, Fure13, Ingcap.Zerothe, Pass, HeattheDEoutersleeve4to110C230Finanoven

Page 39

2.

Clampadial

GEK-91696D

themotorframeattheConnectionEnd1150(CE)ofHPtheACDrilltoringorMotor,thedummyModelCE5GEB22bear-

ingcap.Zerothe

ballonthefaceoftherot

bearingnut(33)formodelsmanufacturedpriorto

3.

mber2001indicatortherotor

clamp(41)formdelsmanfactuedafterSeptember2001.

FrcetherotorbackindicatorseatattheConnectionEnd(CE).Theamountofrotorshaftend–playindicatedmust

5.9.

Septnoexceedtheend–playgivenbearingsection6.1.2.DrillMotorGeneralDataofthispublication.

FINALASSEMBLYOFROTORDRIVEEND(DE)COMPONENTS

Iftherotor

pass

bearingrunoutandradialclearancechecks,installtheremainingDEcomponent

partsasfollows:

inFigure15locatedinsection6.2.DRILLMOTOR

NTE:Numbersbearingsparenthesis()refertoitemumb

COMPONENT

ofthispublication,unlersotherwisenoted.

1

RemovetheIDENTIFICATIONdummy bearingcap.

2Pack(9)isintheplaceDEouterbetweenbearingthecap(7)

cap8.and0oz.(227g)ofGE.SpeciﬁcationD6A2C10grease.Ensurehegasket

3

Assemblethebearingcap(7)insetowith

DEframehead(11)andinnerbearingcap(12)witheightboltsand

4.

hardenedﬂatwashers(8),andbearingquetheboltsto115±5lb–ft(155±7Nm).

Install

theDEoutersleeve(4)ontotherotorshaft(5).Toinstallthesleeve:

HeattheDEoutersleeve(4)to110°C(230°F)inanoven.

5.10.

b.

Removethe

fromtheovenandpressitontotheDErotorshaftuntilseatedagainsttheinner

InstalltheNTE:CFINALOMPONENTASSEMBLYNumbersc.remainigCESecureraceIDENTIFICATIONinOFofparenthesistheROTORsleevecomponentDEbCONNECTIONaringof()placethisrefer(3)parts.publicatiountiltoasitemENDcoolfollows:n.(CE)umb,unlCOMPONENTSersotherwiseinFigure15notedlocated.insection6.2.DRILLMOTOR

1

RemovethedummyCEbearingcap.

CEbearingcap(32).

2

pply2.8oz.(79.4g)ofGESpeciﬁcationD6A2C10greasetot

3.

A

theCEbearingcap(32)withthelargestgapbtween

oles

themountingfeetasshownin

Fure13.

thebearingcap(32)totheCEframehead(27)towardaninnerbearinghousing(35)with

ehtboltslign

andAssemblehardnedﬂatwashers(31),andtorquetheboltsto115±5lb–ft(155±7Nm).

5.11.

AfterELECTRICALthemotorRUNNINGhas

TESTSreconditionedand

performthefollowingteststoensurethatthemotor

WARNING:ProperwillprecautionsoperateElectricalsatisfactorily:shouldtestsbeenaretakenperformedandobservedbyathighreassembled,voltagepersonn.Elctricalperformingshocktestingcancausetoavoidinjuryseriousorfatalinjury.39

Image 39

Contents Document No. GEK-91696, Rev. D TransportationDesiredorshouldpartiularproblemsariseth OrdisclosureisstrictlyIsdiclos GEK-91696D CONTENTS1150HPACDrillingMotor,Model5GEB22Generaldrillingmotornformation ToolsandmaterialsrequiredtoperformtheproceduresMtormodel ToTable9insection61.2.DrillMotorGeneral1150HPACDrillingMotor,Model5GEB22 OffshoInypicaloilwelldrillingindustryrigenvionments IssuitableforWithstelcomponnts WihtheblowerandvariRequir GEK-91696D 9200 GEK-91696D1892 25º77 3331RossHill6ModelABBACS800manufacturedbyNOV NationalOilwellVarcoGD3000EACDriveSystem Type2400SeriesPart#109341withorwithoutasmoothinginductorGrounding.ReferenceABSRulesforherentlyBuilndg LationoftheconductorsmachinGoodalignmentwillbereturnedbearingsreduceddowntime Inhibitorinstallation,theexposedcomponentsMotorCouplingandAlignment Prtectthegroundstud,nut,andcablelugconnectionfromcorrosionThiswill CleanBelts AtortoRecheckthe CoolingTweenthemachinesandthebase Meeti ngIP561150HPACDrilling PowerCableInspectionTothepowercomponentsofthe Orcircuit,ahigh13untilalltheRTD 4ApplyReplacemissinghardwareandtightenloosebolts WatTorlife MaycauseIng.Theinernal ClaningdrillTheBackrotorthelockigjamnutsboltsawyfrmthebearingcap Removethe1150HPACDrillingMotor,Model5GEB22 TrqueFootholeswiththe InstallcoverandsidepaneltocratethemotorBoltsand GEK-91696DRust otherdefects Screw 4AttachThebcking GEK-91696DHanc CMPONENTIDENTIFICATIONofthispublicaio,unlersWooden ± ± 1150HPACDrillingMotor,ModelGEK-5GEB2291696D Useanarborprssandﬁxturesto SupporttheweightoftheDE Head11withBearingassembly RemovaloftheconnectionendBusringsfordamagedor ExamineInspectthestatorcoilsandbusringsas StatorCoilsandRequiringthe Eto,CleaKgthCn BycuttingandDiancanbeused BerialeliminatestheneedforﬂuxWhichmust ﬂatalongtheentirelenghofthejoint OutortoﬁllvidsErie,PA16531 AgentElectricalTetingIntroduction Dair,looseneddebrismayTohold WeightstotheendplateProceduresforthebalance FollowSonnel.Enureallpersonnel Proceduresforcompressedai2InspectallCEbearingassemblycomponenttodebris UmbPage Makgthe EnsuretheInner SshowninFigure10DEBearingpilotandGuideStudsInstalled GEK-91696D Mountthestatorf LeveltheWiththe Avy-dutyPoitiontoavoiddamagetothe TochOnthefaceoftheConnectionEndCEoftherotorshaft5 3Zerothedial ReadingonthefaceoftheCErotorbearing34outerrace3Zerothedial RepeattheminimumclearancecheckfFthe ThebearingrollerswillpublicationrollverthePass ClampadialFure13 Ingcap.ZerotheAndcorrectthﬁtasfllows Threephasesshouldbebetween130and150Perfo Followingsequence.AppliedOntheshaft AtthelargeTheshaft Isonlyanesimateandshouldbe TheadvancwithinIfnecssaryto Rkacrosstheendofshaft93A41 PratDone AlongtheDrivendbearinggreaselubricationcapacity,ouncegram DrillMotorApplicationDataUnoutmasuredfromshafttoouterrace,eachend,in.mm 920012474RsistanceTimetoReach20psiDropat210F,Hr.Min 1000 Minerallkali,OilViscosityat100F,37.74C,SSUColor BasewithAntioxidant1150HPACDrillingMotor,11 Inspectiondata GEK1150-91696DHPACDrillingMotor,Model5GEB22 DEOuterSleeveRemovalToolAssembly6751547G4 GEK1150-91696DHPACDrillingMotor, Model 5GEB22 DEInnerBearingCapRemovalToolAssembly6751547G6 DEInnerSleeve RemovalToolAssembly 6751547G7 IndividualCompnentsofToolAssemblies 41A235078P1ThefllowinglistofcompoentsinT 1X4.75GRADE81150HPACDrillingMotor,Model5GEB22 1150HPAC Drill ingMotor,ModelGEK-5GEB2291696D GEK1150-91696DHPACDrillingMotor, Model5GEB22 Ring6727124G1Item5 1150GEK-91696DHPACDrillingMotor, Model5GEB22 Ring6727110G1Item9 Clamp6733346P6Item10 THICKX3.9IDX5.5OD B5511G1N22P39040 093 9P14GEK1150-91696DHPACDrillingMotor,1Model5GEB22 1150HPACDrillingMotor, 1.Model00GEK-5GEB2291696D HubRemovalToolBackingPlate41B535119G1GEK1150-91696DHPAC DrillingMotor,Model5GEB223.125 BearingNutSpannerWrench9945228 CEDummyBearingCap41C689896 1150HPACDrillingMotor,ModelGEK-5GEB2291696D DEBearingGuideDEDummyBearingCap6796493P3 HubInstallationAdvanceGage 70NWREV091030621--98,098,2MGC/DGKGMDPABGAS