GE 5GEB22 manual

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GEK1150-91696DHP9AC.DrillHeattightlyingheMotor,CEinnerModelbearing5GEB22cp,awiththeCEbearing,to212°F(100°C)inanoven.Removetheheatedassemblyfromagainsttheovenandshaftimmedishouldertelyslide.SecuretheassemblytheassemblyontointhepositionCEendofuntilthecoolrotor. shaft.Pressthe

10.SecuringpriateprocessfortheCEbearingthe5GEB22assemblymodelon.therotorshaft(5)dependsonthe5GEB22model.Selecttheappro-

.Forendonthe5GEB22rotorshaftmodelswithmansecurebearingfacturedretainingpriortonutSeptember,(33).Refer2001,rotorFiguretheCE8forbearinggreaseassemblyapplicaionthreessecurduringed assemblyholesofonthethepcessroouttorscrshaftide.Toflatuntilofthetheandbearingbearingtight.nutInserassembly.Usingspannonbrassthesledgewrenchshafammer,(toolthreadnumberstrikethenuttwo9945228)intoorheintotappsharpthe oosingws,drivingsethenutclockwise,approximatelyo quarterturnfromhandtightened.Thrad twolocking—ft(54.±3Nm)models.Uingwsmanufactured(40)heavyintocenterthebearingpunch,retakeorpeeningnutInformation(33)eachandseorquescrewtheintwosetplacesscrwstoto40prevent±2 b.Fortherotorprocessclampbore5GEB22with(41).ToshaftGEtospecificationensurewithcurethebearingthebearingcomponentsD6A2C10clampassemblyConfidentialaftergrease(41)are.September,ReffreefacilitatethetoofmgeFigurerotor2001,ashaft,ssembly9clampforthendgreaseInspectCEburrs..InsertberingapplicatitheLightlytherotorassemblybearingcoatnshaftduringtheclampisboresecuredrotorassemblyinto(5)shaftandtheon

11.Applytherotorshaftgsk.shaftboretheTightenandclampisfullythe.ThreadmbleclampboltsthethedummyclampinalernatelytheboltsCErotorbearing(42)shaft,tothroughevenlycaptorque41C689896thedrawtheclampthe(intoFigureclampintoboltsthe36)totapped58withfourthe±2hleslb—ft(78rotorbearingofshaftboretherotor±3Nm)cap.5.6.4.DriveToCOMPONENTassembleTE:boltscapEndNumbers(35)and(DE)WhenthetoIDENTIFICATIONBearingsecureardparenthesisnedbeing:compressedaitheAssemblywashersaringof()(31)thisreferassmblyseated.Threadpublicatiotoitem.thenboltsumb,unlethroughrsotherwiseinFigurethedummy15notedlocated.bearingcapintoinsection6.2the.DRILLinnerbearingMOTOR

WARNING:sonnel.EnuresWhenallusingpersonnelcomprclearair,andloosenedwearappropriatedebrismaysafetyquipment.makethesurroundingFollowallrealocaldngerousregulationsforperand- procedure12Inspect3.UsingTheforcompressedrotorclean,theshouldDEdrybearingutheassembly.horizontalFailureair,blowandtopositiondorotoranymaylooseshaftresultnentsddebristoblockedensureininjurycleartopartsofpreventorthedeathareDEfreemovement.rotrofdamgeshaftand(5).androtationburrs..

32WARNING:andfollowshop4 IfComponentsremoved,procedursinstallatedtheboardforhandlingovensDEmayheatedshaftbehotcollarcompenugho(1)ontotheto.Failureuserotorinjurytoshaftdo.soUse(5).toappropriatesafetyyinstallresulttherotorininjuryshaft:.equipment

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Contents Transportation Document No. GEK-91696, Rev. DIsdiclos DesiredorshouldpartiularproblemsarisethOrdisclosureisstrictly CONTENTS1150HPACDrillingMotor,Model5GEB22 GEK-91696DToolsandmaterialsrequiredtoperformtheprocedures MtormodelToTable9insection61.2.DrillMotorGeneral GeneraldrillingmotornformationOffsho InypicaloilwelldrillingindustryrigenvionmentsIssuitablefor 1150HPACDrillingMotor,Model5GEB22Requir WithstelcomponntsWihtheblowerandvari GEK-91696D GEK-91696D 1892 25º773331 9200NationalOilwellVarco GD3000EACDriveSystemType2400SeriesPart#109341withorwithoutasmoothinginductor RossHill6ModelABBACS800manufacturedbyNOVLationoftheconductorsmachin Grounding.ReferenceABSRulesforherentlyBuilndgInhibitorinstallation,theexposedcomponents MotorCouplingandAlignmentPrtectthegroundstud,nut,andcablelugconnectionfromcorrosion GoodalignmentwillbereturnedbearingsreduceddowntimeClean BeltsAtorto ThiswillCooling TweenthemachinesandthebaseMeeti ngIP56 RecheckthePowerCableInspection TothepowercomponentsoftheOrcircuit,ahigh 1150HPACDrilling4Apply ReplacemissinghardwareandtightenlooseboltsWat 13untilalltheRTDMaycause Ing.TheinernalClaningdrill TorlifeRemovethe 1150HPACDrillingMotor,Model5GEB22Trque TheBackrotorthelockigjamnutsboltsawyfrmthebearingcapInstallcoverandsidepaneltocratethemotor BoltsandGEK-91696D FootholeswiththeRust otherdefects 4Attach ThebckingGEK-91696D ScrewWooden HancCMPONENTIDENTIFICATIONofthispublicaio,unlers ± ± 1150HPACDrillingMotor,ModelGEK-5GEB2291696D SupporttheweightoftheDE Head11with BearingassemblyRemovaloftheconnectionend UseanarborprssandfixturestoExamine InspectthestatorcoilsandbusringsasStatorCoilsand BusringsfordamagedorEto,Clea KgthCnBycuttingand RequiringtheBerialeliminatestheneedforflux Whichmust flatalongtheentirelenghofthejointOutortofillvids DiancanbeusedAgent Erie,PA16531Dair,looseneddebrismay ElectricalTetingIntroductionWeightstotheendplate ProceduresforthebalanceFollow ToholdProceduresforcompressedai 2InspectallCEbearingassemblycomponenttodebrisUmb Sonnel.EnureallpersonnelPage Ensurethe InnerSshowninFigure10 MakgtheDEBearingpilotandGuideStudsInstalled GEK-91696D Levelthe WiththeAvy-duty MountthestatorfToch OnthefaceoftheConnectionEndCEoftherotorshaft53Zerothedial ReadingonthefaceoftheCErotorbearing34outerrace PoitiontoavoiddamagetotheRepeattheminimumclearancecheckf FtheThebearingrollerswillpublicationrollverthe 3ZerothedialClampadial Fure13Ingcap.Zerothe PassThreephasesshouldbebetween130and150 PerfoFollowingsequence.Applied AndcorrectthfitasfllowsTheshaft OntheshaftAtthelarge Theadvancwithin IfnecssarytoRkacrosstheendofshaft IsonlyanesimateandshouldbePrat DoneAlongthe 93A41DrillMotorApplicationData Unoutmasuredfromshafttoouterrace,eachend,in.mm920012474 Drivendbearinggreaselubricationcapacity,ouncegramMinerallkali,OilViscosityat100F,37.74C,SSU ColorBasewithAntioxidant RsistanceTimetoReach20psiDropat210F,Hr.Min 10001150HPACDrillingMotor,11 Inspectiondata GEK1150-91696DHPACDrillingMotor,Model5GEB22 DEOuterSleeveRemovalToolAssembly6751547G4 GEK1150-91696DHPACDrillingMotor, Model 5GEB22 DEInnerBearingCapRemovalToolAssembly6751547G6 DEInnerSleeve RemovalToolAssembly 6751547G7 41A235078P1 ThefllowinglistofcompoentsinT1X4.75GRADE8 IndividualCompnentsofToolAssemblies1150HPACDrillingMotor,Model5GEB22 1150HPAC Drill ingMotor,ModelGEK-5GEB2291696D GEK1150-91696DHPACDrillingMotor, Model5GEB22 Ring6727124G1Item5 1150GEK-91696DHPACDrillingMotor, Model5GEB22 Ring6727110G1Item9 Clamp6733346P6Item10 B5511G1 N22P39040093 9P14 THICKX3.9IDX5.5ODGEK1150-91696DHPACDrillingMotor,1Model5GEB22 HubRemovalToolBackingPlate41B535119G1 1150HPACDrillingMotor, 1.Model00GEK-5GEB2291696DGEK1150-91696DHPAC DrillingMotor,Model5GEB223.125 BearingNutSpannerWrench9945228 CEDummyBearingCap41C689896 DEBearingGuide 1150HPACDrillingMotor,ModelGEK-5GEB2291696DDEDummyBearingCap6796493P3 HubInstallationAdvanceGage 70NWREV091030621--98,098,2MGC/DGKGMDPABGAS