GE 5GEB22 manual Umb, Sonnel.Enureallpersonnel, Proceduresforcompressedai

Page 31

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

GEK-91696D

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

5.6.2.

onnection–End(CE)FrameHeadInstallation

 

 

 

1150HPACDrillingMotor,Model5GEB22

 

 

 

 

 

 

 

 

 

 

 

 

 

TE:Numbersinparenthesis()refertoitem

umb

inFigure15locatedinsection6.2.DRILLMOTOR

WARNING:

TheCEframeheadweighsapprximately220lbs.(100kg).Use

 

 

liftingdevicesforthis

 

COMPONENTIDENTIFICATIONofthispublicatio,nunlersotherwisenoted.

 

motorframe.

Installand

 

To

assemble

t connection–end

 

head(27),aligntheframeheadappropriateon

weith.Failuretodosomayresultininjuryordeath.

 

 

 

 

 

 

 

 

 

 

(21).Then

orquetheboltsevenlyinframediametricallyoppositesequenceto468±28lb–ft(634±38Nm).

 

hand–tighentheeightboltsandhardenedflatwashers(28)holdigtheframehead(27)tothe

otorframe

 

5.6.3.Connection−End(CE)BearingAssembly

 

 

 

 

 

 

 

 

 

 

 

 

ToassembletheCEbearingontothe5GEB22rotor:

 

 

 

 

 

 

 

 

 

 

TE:Numbersinparenthesis()refertoitem

umb

inFigure15locatedinsection6.2.DRILLMOTOR

WARNING:

Whenusingcompr

dair,

 

 

debrismay

otherwisesurroundingareadangerousforper-

 

CMPONENTO

IDENTIFICATIONofthispublicatio,nunlers

 

noted.

 

 

 

 

proceduresforcompressedai

use.

loosenedtodomayresultininjuryordeath.

 

 

 

 

 

 

1 Usingclean,dry,compressedFailur,blow

 

fromCEbearingmountigareaontherotorshaft(5).

sonnel.Enureallpersonnel

clearandwearappropriatesafetyquipment.make

Followalllocalregulationsand

 

2InspectallCEbearingassemblycomponenttodebris

ensurepartsareclea

andfreeofdamageorburrs.

 

 

3Therotorassemblymustbe

thehorizontalpositionandblockedtopreventrotationormovementduring

 

WARNING:andfollowshop4.theIfComponentsremoved,assemblya.procedursHeatinstallprocedurevehaterotortheforinhandlingrotorovenslocking.lockingmaycollarheatedbecollar(36)hotfromcoponentsto(36)enough212°F.Toinstallto(100°C).causeFailuretheininjurycollar:antoovendoso.Use.mayappropriateresultininjurysafety.equipment

 

 

 

 

b.

Remo

thelockingcollar(36)

 

theovenandplaceontotherotorshaft.Pressthecollarinto

 

 

 

 

c.

positionagainsttheshoulderoftherotorshaft(5).

 

 

 

 

 

 

 

 

 

 

Secure

collarintopositionuntilitcools.

 

 

 

 

 

 

 

 

5 FillthecavityoftheCEinnerbearingcap(35)with2.2oz.(62.4g)ofGEspecificationD6A2C10grease.

 

6PacktheCEbearing(34)with5oz.(142g)ofGEspecificaonD6A2C10grese.

 

 

 

 

 

8.

 

CEvoverbearing34orcoat()the(rotorCErotorsideofshaftthe(5)runningsurfacesbearingasshowninwith0.25Figure15oz.)ovenito(7g)theofexpandinnrGEspecificationbearingcapD6A2C10(35)beargreaseingfit31..

 

7

 

 

enlyheattheCEinner

gcap(35)to212°F(100°C)inan

to

 

thecap’sbearingfitfor

 

 

 

 

 

 

.Removebearithennerbearingcap(35)fromtheovenandplaceontoflatsurface.Pessthe

Image 31
Contents Document No. GEK-91696, Rev. D TransportationOrdisclosureisstrictly DesiredorshouldpartiularproblemsarisethIsdiclos GEK-91696D CONTENTS1150HPACDrillingMotor,Model5GEB22Generaldrillingmotornformation ToolsandmaterialsrequiredtoperformtheproceduresMtormodel ToTable9insection61.2.DrillMotorGeneral1150HPACDrillingMotor,Model5GEB22 OffshoInypicaloilwelldrillingindustryrigenvionments IssuitableforWihtheblowerandvari WithstelcomponntsRequir GEK-91696D 9200 GEK-91696D1892 25º77 3331RossHill6ModelABBACS800manufacturedbyNOV NationalOilwellVarcoGD3000EACDriveSystem Type2400SeriesPart#109341withorwithoutasmoothinginductorGrounding.ReferenceABSRulesforherentlyBuilndg LationoftheconductorsmachinGoodalignmentwillbereturnedbearingsreduceddowntime Inhibitorinstallation,theexposedcomponentsMotorCouplingandAlignment Prtectthegroundstud,nut,andcablelugconnectionfromcorrosionThiswill CleanBelts AtortoRecheckthe CoolingTweenthemachinesandthebase Meeti ngIP561150HPACDrilling PowerCableInspectionTothepowercomponentsofthe Orcircuit,ahigh13untilalltheRTD 4ApplyReplacemissinghardwareandtightenloosebolts WatTorlife MaycauseIng.Theinernal ClaningdrillTheBackrotorthelockigjamnutsboltsawyfrmthebearingcap Removethe1150HPACDrillingMotor,Model5GEB22 TrqueFootholeswiththe InstallcoverandsidepaneltocratethemotorBoltsand GEK-91696DRust otherdefects Screw 4AttachThebcking GEK-91696DCMPONENTIDENTIFICATIONofthispublicaio,unlers HancWooden ± ± 1150HPACDrillingMotor,ModelGEK-5GEB2291696D Useanarborprssandfixturesto SupporttheweightoftheDE Head11withBearingassembly RemovaloftheconnectionendBusringsfordamagedor ExamineInspectthestatorcoilsandbusringsas StatorCoilsandRequiringthe Eto,CleaKgthCn BycuttingandDiancanbeused BerialeliminatestheneedforfluxWhichmust flatalongtheentirelenghofthejoint OutortofillvidsErie,PA16531 AgentElectricalTetingIntroduction Dair,looseneddebrismayTohold WeightstotheendplateProceduresforthebalance FollowSonnel.Enureallpersonnel Proceduresforcompressedai2InspectallCEbearingassemblycomponenttodebris UmbPage Makgthe EnsuretheInner SshowninFigure10DEBearingpilotandGuideStudsInstalled GEK-91696D Mountthestatorf LeveltheWiththe Avy-dutyPoitiontoavoiddamagetothe TochOnthefaceoftheConnectionEndCEoftherotorshaft5 3Zerothedial ReadingonthefaceoftheCErotorbearing34outerrace3Zerothedial RepeattheminimumclearancecheckfFthe ThebearingrollerswillpublicationrollverthePass ClampadialFure13 Ingcap.ZerotheAndcorrectthfitasfllows Threephasesshouldbebetween130and150Perfo Followingsequence.AppliedAtthelarge OntheshaftTheshaft Isonlyanesimateandshouldbe TheadvancwithinIfnecssaryto Rkacrosstheendofshaft93A41 PratDone AlongtheDrivendbearinggreaselubricationcapacity,ouncegram DrillMotorApplicationDataUnoutmasuredfromshafttoouterrace,eachend,in.mm 920012474RsistanceTimetoReach20psiDropat210F,Hr.Min 1000 Minerallkali,OilViscosityat100F,37.74C,SSUColor BasewithAntioxidant1150HPACDrillingMotor,11 Inspectiondata GEK1150-91696DHPACDrillingMotor,Model5GEB22 DEOuterSleeveRemovalToolAssembly6751547G4 GEK1150-91696DHPACDrillingMotor, Model 5GEB22 DEInnerBearingCapRemovalToolAssembly6751547G6 DEInnerSleeve RemovalToolAssembly 6751547G7 IndividualCompnentsofToolAssemblies 41A235078P1ThefllowinglistofcompoentsinT 1X4.75GRADE81150HPACDrillingMotor,Model5GEB22 1150HPAC Drill ingMotor,ModelGEK-5GEB2291696D GEK1150-91696DHPACDrillingMotor, Model5GEB22 Ring6727124G1Item5 1150GEK-91696DHPACDrillingMotor, Model5GEB22 Ring6727110G1Item9 Clamp6733346P6Item10 THICKX3.9IDX5.5OD B5511G1N22P39040 093 9P14GEK1150-91696DHPACDrillingMotor,1Model5GEB22 1150HPACDrillingMotor, 1.Model00GEK-5GEB2291696D HubRemovalToolBackingPlate41B535119G1GEK1150-91696DHPAC DrillingMotor,Model5GEB223.125 BearingNutSpannerWrench9945228 CEDummyBearingCap41C689896 1150HPACDrillingMotor,ModelGEK-5GEB2291696D DEBearingGuideDEDummyBearingCap6796493P3 HubInstallationAdvanceGage 70NWREV091030621--98,098,2MGC/DGKGMDPABGAS