GE 5GEB22 manual Eto,Clea, KgthCn, Bycuttingand, Requiringthe

Page 26

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

GEK-91696D

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

eto,Clea

nBr

kgthCn

 

 

1150.3.2.HP1.

ARepaCDrillingSaCMotor,Model5GEB22usRngCo

 

 

 

 

 

Theconnectionofthestator

 

ilstothebusringcanbere

airedwhentheconnecionshowssigsofoverheat-

 

 

 

ing.The

 

 

sareexpo

 

bycuttingand

theinsulationaround

requiringthe

 

 

 

useof

 

 

kife,chisel,screwdriver,prybar,strippingandslijointpliers.Toexposetheconnectionsforrepair:

 

 

 

2Remove

 

mounting

 

 

 

(blts,nuts,insulatingblocks,etc.)fromtheareaofthebrazedconnection.

 

 

 

NOTE:Read

 

isenireprocedure

firsttobecomefamiliarwiththesesteps.

 

 

 

 

 

1

 

Positionhammer,connectiostaorframetoobtainthebestworkingpositionfortheconnectionstobeclen.

 

 

 

3Usethekif,chisel,andhardwarehammrtocuttheinsulation.Cuttheinsulationdowntothecopperthefulllength

 

 

 

 

 

ofthecoanyection.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

4 Aftercuttingtheinsulationthefulllength,prytheinsulationawayfromtheconnectionusingtheslipjoint

 

 

 

 

 

pliers,prybar,scrwdriver,orknife.

barecopper.

 

 

 

 

 

 

 

 

 

 

 

 

scrapeoffallmaterialuntil

 

 

 

 

 

 

 

 

 

 

 

 

5.

Brazingtoolheatcanbeusedtosoftentheinsulationforfinalcleaning.Alternately

theinsulation,and

 

 

 

NOTE:Use

 

theesistance

 

 

azireachingmacine(GETool41D780746–1orequivalent)heatdtongs(GETool

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

–11oequivalent)toproducethehenecssaryto

 

aratetheconnection.Passingcurrent

 

 

 

throughthebrazing

 

 

carbonsandthemettobseparatdproducesheat.

 

 

 

 

 

41D780746.TheareaofthejointtongsbedisconnectedmustConfidentialbecleanandfrseofdirt,oilandinsulatingmaterialsuchas

 

 

 

 

 

varnishandtape.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

WARNING:Observeallgovernmentandshopsafetyregulationswhenusingcompressedair.Failuretodoso

 

 

evenCAUTION:mayresulth7eating.PowerfrompartsPositioninofinjuryaftertheisthetoarea.connectionseparationbebrazingappliedbeingtongheatedarea,inoccurspulseson.andthe.TheONLYconnectioneliminatingair.Thissupplyenblesthatanyalsoisintenseistoheusedbeopenedheatheattootcoolspotsspread.Kepthethatsurroundingoutanmayairgradually,supplydaagematerialareanozzleprovidingbythedissipatingonringhandormorecoiltoheatcool

 

 

material8.

Applypowrto

r

 

 

 

 

 

 

pulsesONLYuntilthe

 

 

meltsthebrazing

inthejoint,then

 

 

 

9.

shutoffthepower.

 

azingtongs,andusingthescrewdriverorprybar,spreadtheconnectionjointsbefore

 

 

 

Quickly

mvetheb

 

 

 

 

 

 

 

 

 

265.3.2.2.

 

0

thesolderthebusoolsringandand

 

atorcoil.connectionsare

 

 

repairorreplacedamagedbusrings,straps,

 

ToRbrazepiigStinsulateoCilsBRConnvntWhenstatorandvoidsbrazing. together,resolidifiesconnectionensurebrazingaftermaterialrepairsconnection,Brzihaveclean,separated,togetherbeenmade:beingIsulating

 

 

 

 

 

11.

or

 

coilleadspriort

 

 

the

the

is

rts

.

 

brazedareflatagainsteachothertopre-

 

 

 

Bfore

 

 

 

 

 

 

 

 

 

 

 

 

Image 26
Contents Transportation Document No. GEK-91696, Rev. DIsdiclos DesiredorshouldpartiularproblemsarisethOrdisclosureisstrictly CONTENTS1150HPACDrillingMotor,Model5GEB22 GEK-91696DToTable9insection61.2.DrillMotorGeneral ToolsandmaterialsrequiredtoperformtheproceduresMtormodel GeneraldrillingmotornformationIssuitablefor OffshoInypicaloilwelldrillingindustryrigenvionments 1150HPACDrillingMotor,Model5GEB22Requir WithstelcomponntsWihtheblowerandvari GEK-91696D 3331 GEK-91696D1892 25º77 9200Type2400SeriesPart#109341withorwithoutasmoothinginductor NationalOilwellVarcoGD3000EACDriveSystem RossHill6ModelABBACS800manufacturedbyNOVLationoftheconductorsmachin Grounding.ReferenceABSRulesforherentlyBuilndgPrtectthegroundstud,nut,andcablelugconnectionfromcorrosion Inhibitorinstallation,theexposedcomponentsMotorCouplingandAlignment GoodalignmentwillbereturnedbearingsreduceddowntimeAtorto CleanBelts ThiswillMeeti ngIP56 CoolingTweenthemachinesandthebase RechecktheOrcircuit,ahigh PowerCableInspectionTothepowercomponentsofthe 1150HPACDrillingWat 4ApplyReplacemissinghardwareandtightenloosebolts 13untilalltheRTDClaningdrill MaycauseIng.Theinernal TorlifeTrque Removethe1150HPACDrillingMotor,Model5GEB22 TheBackrotorthelockigjamnutsboltsawyfrmthebearingcapGEK-91696D InstallcoverandsidepaneltocratethemotorBoltsand FootholeswiththeRust otherdefects GEK-91696D 4AttachThebcking ScrewWooden HancCMPONENTIDENTIFICATIONofthispublicaio,unlers ± ± 1150HPACDrillingMotor,ModelGEK-5GEB2291696D Removaloftheconnectionend SupporttheweightoftheDE Head11withBearingassembly UseanarborprssandfixturestoStatorCoilsand ExamineInspectthestatorcoilsandbusringsas BusringsfordamagedorBycuttingand Eto,CleaKgthCn RequiringtheOutortofillvids BerialeliminatestheneedforfluxWhichmust flatalongtheentirelenghofthejoint DiancanbeusedAgent Erie,PA16531Dair,looseneddebrismay ElectricalTetingIntroductionFollow WeightstotheendplateProceduresforthebalance ToholdUmb Proceduresforcompressedai2InspectallCEbearingassemblycomponenttodebris Sonnel.EnureallpersonnelPage SshowninFigure10 EnsuretheInner MakgtheDEBearingpilotandGuideStudsInstalled GEK-91696D Avy-duty LeveltheWiththe Mountthestatorf3Zerothedial ReadingonthefaceoftheCErotorbearing34outerrace TochOnthefaceoftheConnectionEndCEoftherotorshaft5 PoitiontoavoiddamagetotheThebearingrollerswillpublicationrollverthe RepeattheminimumclearancecheckfFthe 3ZerothedialIngcap.Zerothe ClampadialFure13 PassFollowingsequence.Applied Threephasesshouldbebetween130and150Perfo AndcorrectthfitasfllowsTheshaft OntheshaftAtthelarge Rkacrosstheendofshaft TheadvancwithinIfnecssaryto IsonlyanesimateandshouldbeAlongthe PratDone 93A41920012474 DrillMotorApplicationDataUnoutmasuredfromshafttoouterrace,eachend,in.mm Drivendbearinggreaselubricationcapacity,ouncegramBasewithAntioxidant Minerallkali,OilViscosityat100F,37.74C,SSUColor RsistanceTimetoReach20psiDropat210F,Hr.Min 10001150HPACDrillingMotor,11 Inspectiondata GEK1150-91696DHPACDrillingMotor,Model5GEB22 DEOuterSleeveRemovalToolAssembly6751547G4 GEK1150-91696DHPACDrillingMotor, Model 5GEB22 DEInnerBearingCapRemovalToolAssembly6751547G6 DEInnerSleeve RemovalToolAssembly 6751547G7 1X4.75GRADE8 41A235078P1ThefllowinglistofcompoentsinT IndividualCompnentsofToolAssemblies1150HPACDrillingMotor,Model5GEB22 1150HPAC Drill ingMotor,ModelGEK-5GEB2291696D GEK1150-91696DHPACDrillingMotor, Model5GEB22 Ring6727124G1Item5 1150GEK-91696DHPACDrillingMotor, Model5GEB22 Ring6727110G1Item9 Clamp6733346P6Item10 093 9P14 B5511G1N22P39040 THICKX3.9IDX5.5ODGEK1150-91696DHPACDrillingMotor,1Model5GEB22 HubRemovalToolBackingPlate41B535119G1 1150HPACDrillingMotor, 1.Model00GEK-5GEB2291696DGEK1150-91696DHPAC DrillingMotor,Model5GEB223.125 BearingNutSpannerWrench9945228 CEDummyBearingCap41C689896 DEBearingGuide 1150HPACDrillingMotor,ModelGEK-5GEB2291696DDEDummyBearingCap6796493P3 HubInstallationAdvanceGage 70NWREV091030621--98,098,2MGC/DGKGMDPABGAS