Sierra Monitor Corporation 3100-01 manual Troubleshooting

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Instruction Manual

5.0TROUBLESHOOTING

The flame detector has several built-in self test mechanisms which verify function and calibration. The following procedure covers most faults and problems which may occur during installation or during the course of normal operation.

5.1No LED blink or erratic LED blink

With power connected to the detector the LEDs on the front of the detector module should begin blinking and blink about every 8 seconds. If they do not blink or blink in an abnormal fashion.

1.Remove the detector module from the hous- ing.

2.Check voltage at power connector (J5, Pin 1 and Pin 4) Pin 1 should be the connected to negative, and Pin 4 should be positive. Volt- age should be between 15 and 32 volts DC.

3.If Main power is correct and the detector is not indicating a fault. The detector module should be returned to the factory.

5.2Detector Indicates Fault

Use the fault table (Table B.4, page 17) to deter- mine what type of fault is occurring and see ap- propriate section below to correct. If the correc- tive actions listed below do not correct the fault, contact the factory for further diagnostic instruc- tions or instructions on returning the detector for servicing. (Ref. 2.6.4) or repeat.

5.2.1Fault Type 1 - “Lens Test Fault”

Clean lens and grill per section 4.1. Reset the detector (remove and replace power). If the fault persists it may indicate a bad UV tube or UV source tube, factory ser- vice is required.

5.2.2Fault Type 2 - “Configuration Fault”

Dip Switch SW9 is “ON”. SW9 should be set to off for normal operation. Change SW9 to “OFF” and reset detector.

5.2.3Fault Type 3 - “Calibration Fault”

Calibration constants have been corrupted. Factory service is required.

5.2.4Fault Type 4 - “Voltage Low Fault”

The input voltage is below 15 VDC. Re- move the Detector Module from the hous- ing. With the detector connected to power, measure the voltage between Pin 1 and Pin 4 on the Power connector (J5). The volt- age should be between 15 - 32 VDC. If the voltage is out of range check external wir- ing and power supply. There should not be more than 1 volt of AC ripple at 24 VDC. If the measured voltage is in range and there is no AC ripple, contact the factory for re- turn and service information.

5.2.5Fault Type 5 - “Photo Sensor Fault”

One of the Photo Sensors (Visible or IR) did not pass the internal self test. If both sensors are clean. The fault may be in the sensors or the self test circuit. Contact the factory for further diagnostic information.

5.2.6Fault Type 6 - “Relay Fault”

One of the Relay’s coil circuits is open. There is no corrective action. Contact the factory for return and service information.

5.2.7Fault Type 7 - “Voltage High”

The Detector was exposed to an input volt- age above 32 Volts. There is no corrective action. Contact the factory for return and service information.

5.2.8Fault Type 8 - “Temperature Out of Range”

The internal measured temperature was be- low -40° C or above 85° C. There is no corrective action. Contact the factory for return and service information.

5.3Device appears to operate normally but will not alarm to a fire.

When the detector declares an alarm two things should happen. One, both the LEDs on the front of the detector should come on. Two, the fire re- lay should energize. Check the dip switch set- tings. (SW1, SW2, SW8, and SW9 should be off SW3 - SW7 have no impact.) Connect an ohm meter across the Fire relay connections at the “Fire” connector (Pin 1 and Pin 3 of J2). Run a fire test per section 3.4.

Model 3100 Series Flame Detector (11/04)

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Contents Model Model Table of Contents Fault Diagnostics IntroductionModel 3100 Series Field of View GeneralConfiguration See Figure SW1 SW2 SW3 SW4 SW5 SW9 SW8SW7 SW1 Shown in off position SW6 SW2 Shown in on position Field-of-View See FigureLED Fault NormalFire Relay operation See FigureFault Relay Auxiliary FaultVerify Relay 5 4-20 mA OperationGeneral Precautions Housing and Conduit Mounting the HousingInstalling the Conduit and Wiring PowerAuxiliary Relay 6 4-20 mA ConnectionsTroubleshooting Model 3100 Series Flame Detector 11/04 Dimensions Weight Limited WarrantyField of View Responsivity Input voltage LEDs RelaysFigure A-1 Model 3100 Series Exploded View Figure A-3 Model 3100 Series Common Wiring Connections Figure A-4 Model 3100 Series Enhanced Wiring Connections Appendix B Tables Verify Control 3100-02, -03, -04 and -05 Models onlyFire OutputLatching Control Detector Non-Latching ControlConnectors Fire Relay Connector Verify and Aux. Fault ConnectorFault Connector Power/Communications ConnectorFalse Alarm Stimuli Table Fire and False Alarm Stimuli TableDetector Response to Fuels Table Appendix C -- Wiring Connections Index Model 3100 Series Flame Detector 11/04