Sterling GG-45, GG-90, GG-75, GG-60, GG-120, GG-30, GG-105 specifications Pattern Status CHECK/REPAIR

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Table 10B - Troubleshooting with LED Indicator Assistance for Honeywell Control Board

PATTERN

STATUS

CHECK/REPAIR

 

 

 

Short Flash

Control powered (without call for Heat)

Not Applicable

 

 

 

Heartbeat

Call for Heat: normal operations

Not Applicable

 

 

 

2

Pressure Switch failed closed

1. Check pressure switch to see if open to start, if not

 

 

replace switch.

 

 

2. Air flow switch jumpered. Remove jumper and check

 

 

operation.

 

 

 

3

Pressure Switch failed open

1. Look for obstruction or restrictions in appliance air

 

 

intake or flue outlet that are preventing proper

 

 

combustion airflow.

 

 

2. Moisture or debris in tube that connects pressure

 

 

switch and draft inducer.

 

 

3. Check spud on power venter housing. Make sure it is

 

 

clear.

 

 

 

4

Limit circuit open

1. Open manual reset rollout switch.

 

 

2. Gas pressure is too high, over fired condition.

 

 

3. Incorrect airflow due to blockage or fan motor not

 

 

operating.

 

 

 

5

Flame sensed out of sequence - flame still present

1. Flame probe miswired or shorted.

 

 

 

6+1

Softlockout: Failed to light in four ignition trials

1. Gas supply off or gas pressure too low.

 

 

2. Flame sense rod contaminated or loose wire.

 

 

3. Gas valve switch is off or wires are not connected.

 

 

4. Broken or cracked porcelain on spark ignitor

 

 

allowing spark to jump to ground and not between

 

 

end of probes.

 

 

 

6+2

Softlockout: Limit circuit opened during run

1. Open manual reset rollout switch.

 

(recycle counter at its maximum)

2. Gas pressure too high, over fired condition causing

 

 

high limit to open.

 

 

3. Incorrect airflow due to blockage or fan motor not

 

 

operating.

 

 

 

6+3

Softlockout: Pressure Switch opened during run; did not

1. Check pressure from drafter and see if it reads above

 

reclose within 2 seconds (flame lost and recycle at its

set point on pressure switch. Replace bad pressure

 

maximum)

switch.

 

 

 

6+4

Softlockout: Flame failed during run

1. Check sensor wire and make sure it is connected

 

(recycle at its maximum)

properly.

 

 

 

6+5

Flame sensed while out of sequence and is now gone

 

 

 

 

7+1

Lockout: Bad fuse detected.

1. Check for short. If no short replace fuse and start unit.

 

 

2. If no short is found, check gas valve for possible over

 

 

amp. condition. Replace gas valve.

 

 

 

7+2

Lockout: Low voltage on 24VAC input

1. Check transformer for proper voltage. Replace

 

 

transformer if not correct.

 

 

 

7+4

Lockout: Flame Rod shorted to ground or there is a big

1. Switch off power and check flame rod wiring.

 

leakage from flame rod to ground

 

 

 

 

7+5

Lockout: Gas Valve fault

1. Turn unit off and back on. If fault code flashes again

 

 

check gas valve for problem. If problem found replace

 

 

gas valve.

 

 

 

7+6

Lockout: Internal Hardware error detected

1. Reset board. If code flashes again replace board.

 

 

 

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Contents Tubular GAS Fired Direct Spark Propeller Unit Heaters Receiving InstructionsTable of Contents DescriptionGeneral Safety Information Performance DATA† Page Installation Installation Gas Pipe Size GAS PipingPipe Sizing Pipe Installation Gas Piping RequirementsThermostat Wiring and Location Electrical ConnectionsElectrical Connections Electrical Connections Electrical Connections Electrical Connections Electrical Connections Venting into an unlined masonry chimney is prohibited Additional Requirements for Canadian InstallationsVenting Venting General Guidelines Venting CategoriesStandard Combustion Vertically VENTED, Category I FigureCategory I Horizontal Venting Requirements Vent Support Horizontally VENTED, Category III Figure Vertically VENTED, Category III Type B Draft Hood Connector Venting Venting Carbon Monoxide Separarted Combustion Installation Venting CategoryCombustion AIR Venting and Piping Exhaust VentingConcentric Vent Box Dimensions Separated CombustionConcentric Vent Installation Horizontal Intake/Vent Installation Vertical Termination AIR Inlet CollarExhaust AIR Collar Horizontal TerminationShut Down OperationExplanation of Controls See Figure Main Burner Orifice Schedule Primary AIR Shutter AdjustmentGAS Input Rate Tubular Unit Heater High Altitude DerationPeriodic Service Never over oil the motor or premature failure may occurTubular Propeller Troubleshooting Guide Symptoms Possible Causes Corrective ActionRealign power venter wheel Check operation of switch, did the switch LED Status Indicates CHECK/REPAIR Pattern Status CHECK/REPAIR ItemDescription Propeller Parts HOW to Order Replacement Parts 5 Capacity CA 14, 15 + Accessories ASUnit Type UT Supply Voltage SVPRE-INSPECTION Information With power and gas offWith power and gas on GeneralHvac Products