Sterling GG Series Heater Manual: Troubleshooting & Maintenance for GG Models

Page 33

Table 8

 

NATURAL GAS

PROPANE (LP) GAS

 

NATURAL GAS

PROPANE (LP) GAS

 

*Heating

Manifold

*Heating

Manifold

 

*Heating

Manifold

*Heating

Manifold

Altitude

Value

Pressure

Value

Pressure

Altitude

Value

Pressure

Value

Pressure

(Feet)

BTU/Cu. ft.

(In. W.C.)

BTU/Cu. ft.

(In. W.C.)

(Feet)

BTU/Cu. ft.

(In. W.C.)

BTU/Cu. ft.

(In. W.C.)

 

 

 

 

 

 

 

 

 

 

2,000

948

3.5

2,278

10.0

6,500

802

3.2

1,927

9.3

2,500

931

3.5

2,237

10.0

7,000

787

3.1

1,891

9.2

3,000

914

3.5

2,196

10.0

7,500

771

3.1

1,853

9.0

3,500

897

3.4

2,156

10.0

8,000

756

3.1

1,817

8.9

4,000

881

3.4

2,116

10.0

8,500

741

3.0

1,781

8.7

4,500

865

3.4

2,077

9.9

9,000

726

2.9

1,745

8.5

5,000

849

3.3

2,039

9.7

9,500

711

2.9

1,709

8.3

5,500

833

3.3

2,000

9.6

10,000

696

2.8

1,673

8.1

6,000

818

3.2

1,964

9.5

 

 

 

 

 

*Notes:

1.Consult local utility for actual heating value.

2.Tables based on heating value of 1,050 BTU/Cu. ft. at sea level.

MAINTENANCE

PERIODIC SERVICE

NOTICE: The heater and vent system should be checked once a year by a qualified technician.

All Maintenance/Service information should be recorded accordingly on the Inspection Sheet provided in this manual.

Open all disconnect switches and disconnect all electrical and gas supplies and secure in that position before servicing unit. Failure to do so may result in personal injury or death from electrical shock.

Gas tightness of the safety shut- off valves must be checked on at least an annual basis.

To check gas tightness of the safety shut-off valves, turn off the manual valve upstream of the appliance combination control. Remove the 3/32 hex head plug on the inlet side of the combination control and connect a manometer to that tapping. Turn the manual valve on to apply pressure to the combination control. Note the pressure reading on the manometer, then turn the valve off. A loss of pressure indicates a leak. If a leak is detected, use a soap solution to check all threaded connections. If no leak is found, combination control is faulty and must be replaced before putting appliance back in service.

Should maintenance be required, perform the following inspection and service routine:

1.Inspect the area near the unit to be sure that there is no combustible material located within the minimum clearance requirements listed in this manual.

Under no circumstances should combustible material be located within the clearances specified in this manual. Failure to provide proper clearance could result in personal injury or equipment damage from fire.

2.Turn off the manual gas valve and electrical power to the unit heater.

3.Remove service access panel.

4.To clean or replace the burner, remove retainer from around manifold orifice, disconnect flame sensor and igniter from control board, remove burner assembly mounting screws. See Figure 25.

5.With the burner removed, wire brush the inside surfaces of the heat exchanger.

6.Remove any dirt, dust, or other foreign matter from the burners using a wire brush and/or compressed air. Ensure that all parts are unobstructed.

7.Reassemble the unit heater by replacing all parts in reverse order.

8.Complete the appropriate unit startup procedure as given in the “Operation” section of this manual. (See lighting instruction on the unit nameplate).

9.Check the burner adjustment.

10.Check all gas control valves and pipe connections for leaks.

11Check the operation of the automatic gas valve by lowering the setting of the thermostat, stopping the operation of the gas unit heater. The gas valve should close tightly, completely extinguishing the flame on the burner.

12.Inspect and service motor/fan assembly. To maintain efficient air flow, inspect and clean the fan blades and guard to prevent buildup of foreign matter.

13.Check lubrication instructions on motor. If oiling is required, add 3 or 4 drops of electric motor oil as follows:

a.Light Duty - After 3 years or 25,000 hours of operation.

b.Average Duty - Annually after 3 years or 8,000 hours of operation.

c.Heavy Duty - Annually after 1 year or at least 1500 hours of operation.

Never over oil the motor or premature failure may occur!

14.Check and test the operational functions of all safety devices supplied with your unit.

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Contents Receiving Instructions Tubular GAS Fired Direct Spark Propeller Unit HeatersDescription Table of ContentsGeneral Safety Information Performance DATA† Page Installation Installation GAS Piping Pipe SizingGas Pipe Size Gas Piping Requirements Pipe InstallationElectrical Connections Thermostat Wiring and LocationElectrical Connections Electrical Connections Electrical Connections Electrical Connections Electrical Connections Additional Requirements for Canadian Installations VentingVenting into an unlined masonry chimney is prohibited Venting Categories Venting General GuidelinesVertically VENTED, Category I Figure Standard CombustionCategory I Horizontal Venting Requirements Vent Support Horizontally VENTED, Category III Figure Vertically VENTED, Category III Type B Draft Hood Connector Venting Venting Combustion AIR Venting and Piping Separarted Combustion Installation Venting CategoryCarbon Monoxide Exhaust VentingSeparated Combustion Concentric Vent Box DimensionsConcentric Vent Installation Horizontal Intake/Vent Installation Exhaust AIR Collar AIR Inlet CollarVertical Termination Horizontal TerminationOperation Explanation of Controls See FigureShut Down GAS Input Rate Primary AIR Shutter AdjustmentMain Burner Orifice Schedule Tubular Unit Heater High Altitude DerationNever over oil the motor or premature failure may occur Periodic ServiceSymptoms Possible Causes Corrective Action Tubular Propeller Troubleshooting GuideRealign power venter wheel Check operation of switch, did the switch LED Status Indicates CHECK/REPAIR Pattern Status CHECK/REPAIR ItemDescription Propeller Parts HOW to Order Replacement Parts Unit Type UT 14, 15 + Accessories AS5 Capacity CA Supply Voltage SVWith power and gas on With power and gas offPRE-INSPECTION Information GeneralHvac Products