Sterling GG-60, GG-90, GG-75, GG-45, GG-120, GG-30, GG-105 Pipe Installation, Gas Piping Requirements

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PIPE INSTALLATION

1.Install the gas piping in accordance with applicable local codes.

2.Check gas supply pressure. Each unit heater must be connected to a gas supply capable of supplying its full rated capacity as specifi ed in Table 3. A fi eld LP tank regulator must be used to limit the supply pressure to a maximum of 14 in. W.C. (3.5 kPa). All piping should be sized in accordance with the latest edition of ANSI Standard Z223.1 National Fuel Gas Code; in Canada, according to CGA-B149. See Tables 1 & 2 for correct gas piping size, and also refer to Tables 3, 7 and 8. If gas pressure is excessive on natural gas applications, install a pressure regulating valve in the line upstream from the main shutoff valve.

3.Adequately support the piping to prevent strain on the gas manifold and controls.

4.To prevent the mixing of moisture with gas, run the take-off piping from the top, or side, of the main.

5.Standard Unit Heaters are supplied with a combination valve which includes:

a.Manual "A" valve

b.Manual "B" valve

c.Solenoid valve

d.Pressure regulator

Pipe directly into the combination valve (see Figure 6).

6.Gas valve has a pressure test post requiring a 3/32" hex head wrench to read gas supply and manifold pressures. Open 1/4 turn counterclockwise to read, turn clockwise to close and reseat. A 5/16" ID hose fits the pressure post.

7.Provide a drip leg in the gas piping near the gas unit heater. A ground joint union and a manual gas shutoff valve should be installed ahead of the unit heater controls to permit servicing. The manual shutoff valve must be located external to the jacket. (See Figure 6)

8.Make certain that all connections have been adequately doped and tightened.

Do not over tighten the inlet gas piping into the valve. This may cause stresses that will crack the valve!

NOTICE: Use pipe joint sealant resistant to the action of liquefied petroleum gases regardless of gas conducted.

Check all pipe joints for leakage using a soap solution or other approved method. Never use an open flame or severe personal injury or death may occur!

Figure 6 - Pipe Installation, Standard Controls

D3631C

Never use an open flame to detect gas leaks. Explosive conditions may exist which may result in personal injury or death!

The appliance and its individual shutoff valve must be disconnected from the gas supply piping system during any pressure testing of that system in excess of 1/2 psig (3.5 kPa).

Table 3 - Gas Piping Requirements

GAS PIPING REQUIREMENTS*

GasType

Natural Gas

Propane (LP) Gas

Manifold

3.5 in. W.C.

10.0 in. W.C.

Pressure

(0.9 kPa)

(2.5 kPa)

 

 

 

 

14.0 in. W.C. Max.

14.0 in. W.C. Max.

Supply Inlet

(3.5 kPa)

(3.5 kPa)

Pressure

 

 

5.0 in. W.C. Min.

11.0 in W.C. Min.

 

 

(1.2 kPa)

(2.7 kPa)

 

 

 

*For single stage application only at altitudes below 2,001 feet.

The appliance must be isolated from the gas supply piping system by closing its individual manual shutoff valve during any pressure testing of the gas supply piping system at test pressures equal to or less than 1/2 psig (3.5 kPa).

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Contents Receiving Instructions Tubular GAS Fired Direct Spark Propeller Unit HeatersDescription Table of ContentsGeneral Safety Information Performance DATA† Page Installation Installation GAS Piping Pipe SizingGas Pipe Size Gas Piping Requirements Pipe InstallationElectrical Connections Thermostat Wiring and LocationElectrical Connections Electrical Connections Electrical Connections Electrical Connections Electrical Connections Additional Requirements for Canadian Installations VentingVenting into an unlined masonry chimney is prohibited Venting Categories Venting General GuidelinesVertically VENTED, Category I Figure Standard CombustionCategory I Horizontal Venting Requirements Vent Support Horizontally VENTED, Category III Figure Vertically VENTED, Category III Type B Draft Hood Connector Venting Venting Combustion AIR Venting and Piping Separarted Combustion Installation Venting CategoryCarbon Monoxide Exhaust VentingSeparated Combustion Concentric Vent Box DimensionsConcentric Vent Installation Horizontal Intake/Vent Installation Exhaust AIR Collar AIR Inlet CollarVertical Termination Horizontal TerminationOperation Explanation of Controls See FigureShut Down GAS Input Rate Primary AIR Shutter AdjustmentMain Burner Orifice Schedule Tubular Unit Heater High Altitude DerationNever over oil the motor or premature failure may occur Periodic ServiceSymptoms Possible Causes Corrective Action Tubular Propeller Troubleshooting GuideRealign power venter wheel Check operation of switch, did the switch LED Status Indicates CHECK/REPAIR Pattern Status CHECK/REPAIR ItemDescription Propeller Parts HOW to Order Replacement Parts Unit Type UT 14, 15 + Accessories AS5 Capacity CA Supply Voltage SVWith power and gas on With power and gas offPRE-INSPECTION Information GeneralHvac Products