Sterling Complete Guide to GG Series Unit Heater Wiring and Troubleshooting

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ELECTRICAL CONNECTIONS

HAZARDOUS VOLTAGE! DISCONNECT ALL ELECTRIC POWER INCLUDING REMOTE DISCONNECTS BEFORE SERVICING. Failure to disconnect power before servicing can cause severe personal injury or death.

Standard units are shipped for use on 115 volt, 60 hertz, single phase electric power. The motor name-plate and electrical rating of the transformer should be checked before energizing the unit heater electrical system. All external wiring must conform to the latest edition of ANSI/NFPA No. 70, National Electrical Code, and applicable local codes; in Canada, to the Canadian Electrical Code, Part 1, CSA Standard C22.1.

Do not use any tools (i.e. screwdriver, pliers, etc.) across terminals to check for power. Use a voltmeter.

It is recommended that the electrical power supply to each unit heater be provided by a separate, fused, and permanently live electrical circuit. A disconnect switch of suitable electrical rating should be located as close to the gas valve and controls as possible. Each unit heater must be electrically grounded in accordance with the latest edition of the National Electrical Code, ANSI/NFPA No. 70, or CSA Standard C22.1. Refer to Figures 7, 8, 9, 10A, 10B, 10C, 11A, 11B and 11C.

Figure 7 - Low-voltage Thermostat Wiring Single Stage

THERMOSTAT WIRING AND LOCATION:

NOTICE: The thermostat must be mounted on a vertical, vibration-free surface, free from air currents, and in accordance with the furnished instructions.

Mount the thermostat approximately 5 feet (1.5m) above the floor, in an area where it will be exposed to a free circulation of average temperature air. Always refer to the thermostat instructions, as well as our unit wiring diagram, and wire accordingly. Avoid mounting the thermostat in the following locations:

1.Cold Areas- Outside walls or areas where drafts may affect the operation of the control.

2.Hot Areas- Areas where the sun's rays, radiation, or warm air currents may affect the operation of the control.

3.Dead Areas- Areas where the air cannot circulate freely, such as behind doors or in corners.

THERMOSTAT HEAT ANTICIPATOR ADJUSTMENTS: The initial heat anticipator setpoint should equal the thermostat's current amperage draw when the unit is firing. This setpoint should be measured for the best results. Use the recommended ranges for a guide. If further information is needed, consult your thermostat manufacturer's instructions.

Recommended heat anticipator setting .35 Amps

NOTICE: The start-up fan delay should not exceed 30 seconds from a cold start.

IMPORTANT: For all wiring connections, refer to the wiring diagram shipped with your unit (either affixed to the side jacket or enclosed in the installation instructions envelope). Should any original wire supplied with the heater have to be replaced, it must be replaced with wiring material having a temperature rating of at least 105° C.

Figure 8 - Low Voltage Thermostat Wiring Two Stage

Figure 9 - T834H or T834N

 

Thermostat Wiring

 

W

R

 

 

R

G W1 W2

 

G

 

 

 

D6922C

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Contents Tubular GAS Fired Direct Spark Propeller Unit Heaters Receiving InstructionsTable of Contents DescriptionGeneral Safety Information Performance DATA† Page Installation Installation Pipe Sizing GAS PipingGas Pipe Size Pipe Installation Gas Piping RequirementsThermostat Wiring and Location Electrical ConnectionsElectrical Connections Electrical Connections Electrical Connections Electrical Connections Electrical Connections Venting Additional Requirements for Canadian InstallationsVenting into an unlined masonry chimney is prohibited Venting General Guidelines Venting CategoriesStandard Combustion Vertically VENTED, Category I FigureCategory I Horizontal Venting Requirements Vent Support Horizontally VENTED, Category III Figure Vertically VENTED, Category III Type B Draft Hood Connector Venting Venting Carbon Monoxide Separarted Combustion Installation Venting CategoryCombustion AIR Venting and Piping Exhaust VentingConcentric Vent Box Dimensions Separated CombustionConcentric Vent Installation Horizontal Intake/Vent Installation Vertical Termination AIR Inlet CollarExhaust AIR Collar Horizontal TerminationExplanation of Controls See Figure OperationShut Down Main Burner Orifice Schedule Primary AIR Shutter AdjustmentGAS Input Rate Tubular Unit Heater High Altitude DerationPeriodic Service Never over oil the motor or premature failure may occurTubular Propeller Troubleshooting Guide Symptoms Possible Causes Corrective ActionRealign power venter wheel Check operation of switch, did the switch LED Status Indicates CHECK/REPAIR Pattern Status CHECK/REPAIR ItemDescription Propeller Parts HOW to Order Replacement Parts 5 Capacity CA 14, 15 + Accessories ASUnit Type UT Supply Voltage SVPRE-INSPECTION Information With power and gas offWith power and gas on GeneralHvac Products