Sterling GG-60, GG-90, GG-75, GG-45, GG-120, GG-30, GG-105 LED Status Indicates CHECK/REPAIR

Page 37

Table 10A - Troubleshooting with LED Indicator Assistance for UT Control Board

Line voltage power can cause product damage, severe injury or death. Only a trained experienced service technician should perform this trouble- shooting.

1.Check the system thermo- stat to make sure it is call- ing for heat. (Do not cycle the thermostat on and off at this time.)

2.Remove the access panel. Do not interrupt power to the control board by opening any electrically interlocked panels.

3.Observe the LED indicator on the control board (a green LED labeled “OK” indicates system faults); check and repair system as noted in the chart to the right.

*NOTICE: Air flow proving switch and power venter hose barbs must be free of any dust or debris at all times. Periodically check these openings and/or if any problems occur.

LED STATUS

INDICATES

CHECK/REPAIR

 

 

 

Slow Flash

Control OK, no call for heat.

Not Applicable

 

 

 

Fast Flash

Control OK, call for heat present.

Not Applicable

 

 

 

Steady Off

Internal control fault, or no power.

1. Line voltage on terminals 120

 

 

and C on transformer.

 

 

2. Low voltage (24V) on terminals

 

 

24 and C on transformer.

 

 

3. 5 Amp fuse on circuit board.

 

 

 

Steady On

Control internal failure or bad ground.

1. Common side of transformer

 

 

grounded to chassis.

 

 

2. Loose spark ignitor.

 

 

 

2 Flashes

In lockout from failed ignitions

1. Gas supply off or gas supply

 

or flame losses.

pressure too low.

 

 

2. Flame sense rod contaminated

 

 

or loose wire.

 

 

3. Gas valve switch is off or wires

 

 

are not connected.

 

 

4. Broken or cracked porcelain on

 

 

flame probe or spark ignitor.

 

 

 

3 Flashes

Pressure Switch open with inducer on

1. Obstructions or restrictions

 

or closed with inducer off.

in appliance air intake or flue

 

 

outlet are preventing proper

 

 

combustion airflow.

 

 

2. Moisture or debris in tubing that

 

 

connects pressure switch and

 

 

draft inducer.

 

 

3. Airflow switch jumpered or

 

 

miswired.

 

 

 

4 Flashes

Limit or rollout switch is open.

1. Open manual reset rollout switch.

 

 

2. Gas pressure too high, over fire

 

 

condition.

 

 

3. Incorrect airflow due to blockage

 

 

or motor not operating.

 

 

 

5 Flashes

Flame sensed while gas valve is off.

1. Flame probe miswired or

 

 

shortened.

 

 

 

6 Flashes

On-board microprocessors disagree.

1. Thermostat is interfering with

 

 

control board.

 

 

 

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Contents Receiving Instructions Tubular GAS Fired Direct Spark Propeller Unit HeatersDescription Table of ContentsGeneral Safety Information Performance DATA† Page Installation Installation Pipe Sizing GAS PipingGas Pipe Size Gas Piping Requirements Pipe InstallationElectrical Connections Thermostat Wiring and LocationElectrical Connections Electrical Connections Electrical Connections Electrical Connections Electrical Connections Venting Additional Requirements for Canadian InstallationsVenting into an unlined masonry chimney is prohibited Venting Categories Venting General GuidelinesVertically VENTED, Category I Figure Standard CombustionCategory I Horizontal Venting Requirements Vent Support Horizontally VENTED, Category III Figure Vertically VENTED, Category III Type B Draft Hood Connector Venting Venting Combustion AIR Venting and Piping Separarted Combustion Installation Venting CategoryCarbon Monoxide Exhaust VentingSeparated Combustion Concentric Vent Box DimensionsConcentric Vent Installation Horizontal Intake/Vent Installation Exhaust AIR Collar AIR Inlet CollarVertical Termination Horizontal TerminationExplanation of Controls See Figure OperationShut Down GAS Input Rate Primary AIR Shutter AdjustmentMain Burner Orifice Schedule Tubular Unit Heater High Altitude DerationNever over oil the motor or premature failure may occur Periodic ServiceSymptoms Possible Causes Corrective Action Tubular Propeller Troubleshooting GuideRealign power venter wheel Check operation of switch, did the switch LED Status Indicates CHECK/REPAIR Pattern Status CHECK/REPAIR ItemDescription Propeller Parts HOW to Order Replacement Parts Unit Type UT 14, 15 + Accessories AS5 Capacity CA Supply Voltage SVWith power and gas on With power and gas offPRE-INSPECTION Information GeneralHvac Products