Thermo Products PGT16-160, PGT5-100, PGL20-180, PGT11-125, PGL37-312, PGL39-400 Make-Up Air, Venting

Page 7

All installations and services must be performed by qualified service personnel.

EXAMPLE: 100,000 BTUH input furnaces requires "two" openings of 100 square inches each. A minimum opening of 100 square inches is required regardless of the input.

If the building is tightly constructed and or has an exhaust fan(s) that creates a negative pressure, air for combustion and ventilation must be supplied from the outdoors or from spaces freely communicating with the outdoors. When communicating directly with the outdoors or with vertical ducts to the outdoors, two openings each having a minimum free area of 1 square inch per 4,000 BTU of the input rating of all gas appliances in the area are required. When horizontal ducts are used to communicate with the outdoors, the free area must be based on 2,000 BTUH per square inch of the total input rating of all gas appliances in the area. The minimum dimension of an air duct must be at least 4 inches in diameter.

EXAMPLE: 100,000 BTU input furnace, 40,000 BTU input water heater and 30,000 BTU gas dryer would require two openings of 42.5 square inches each if ducted vertically to the outdoors or 85 square inches each if horizontal ducts are used.

MAKE-UP AIR

Today's emphasis on home insulation and tightness increases the problem of air supply to the furnace. Heavy insulation cuts off infiltration of outside air, which previously replaces inside air removed by bathroom, kitchen and laundry vent fans and air escaping up chimneys. This tightness can cause a negative pressure condition to develop within the home. For this reason, it is recommended that in tightly constructed and insulated homes, make-up air be provided. This can be done with Skuttle Mfg. Co. 200 Series make-up air control. This control installs quickly and easily on any warm air heating system and delivers controlled, fresh air automatically during the winter and summer. This type control helps solve a negative pressure problem in a structure.

D. VENTING:

NOTICE: A draft control (double acting (MG-1) or hood type) suitable for gas firing, certified by a nationally recognized testing laboratory and acceptable to local codes must be installed according to the control manufacturer's instructions.

The PGT and PGL series furnaces must be vented in accordance with local codes and the National Fuel Gas Code (ANSI- Z223.1 Latest Edition) Category 1 vent tables.

The vent connector must be galvanized or stainless steel metal pipe.

The following items are requirements:

1.Flue or vent connection materials must meet requirements of all applicable local codes and the National Fuel Gas Code (ANSI-Z223.1 LATEST EDITION).

2.A PVC pipe is not an acceptable substitute for a chimney or a flue connector. A chimney with an internal construction of stainless steel or some other material that will withstand the flue gas temperature of 500°F is required.

3.A type B venting system as well as some masonry systems are acceptable as described in the venting tables included in the NFGC. These venting tables also include venting combinations, which apply to common venting arrangements of two appliances.

WARNING: When common venting two appliances into a common vent, the smallest appliance must be vented into the top opening.

WARNING: A Category 1 appliance must never be connected to a chimney that is servicing a solid fuel appliance. If a fireplace chimney, lined with a metal liner is used to vent this appliance, the fireplace opening must be permanently sealed.

4.The chimney height is determined by the height of the surrounding trees, roof, buildings and terrain. The chimney should extend 24" above any surrounding obstructions.

5

Image 7
Contents Models Table of Contents Section Page Page Construction Materials II. General InstallationGeneral Instructions Codes and ClearancesFurnace Location and Combustion AIR Minimum Clearances to Combustible MaterialsVenting MAKE-UP AIRExample Condensing in the Chimney Vent DampersGeneral GAS Piping Replacing AN Existing Furnace from a Common VentInstallation of Natural GAS Piping Black Pipe Size for Natural GAS Installation of Liquified Petroleum GAS LP PipingTypical Piping for TWO Stage Regulation Copper Tubing Size for Liquified Petroleum Gases Burner InstallationTOP View Burner Insertion Illustration PGL Side View Burner Insertion Illustration PGT TWO Piece Mounting PlateHorizontal Furnace Positions Midco RE32 Burner AdjustmentGAS Natural GASDraftoverfire Requirements and Sizing of Duct Work Duct Sizes for HOMES, Quiet Offices or Similar Installations Duct WORK/AIR Conditioning PGT Horizontal Units PGL Lowboy FiltersFAN and Limit Position and Location FAN & Limit Location with H-COIL WiringLatest Edition Page Page Page Page Latest Edition Burner Combustion Adjustment of BTU Input RateII. Starting the Unit A. Initial Start UP Operating InstructionsPage IV. Installers Instructions to User Furnace Checkout ProcedureCleaning Heat Exchanger Dealer Maintenance ElectricalVI. Troubleshooting VII. Replacement Parts Page Page

PGL33-250, PGL39-400, PGL37-312, PGT11-125, PGL20-180 specifications

Thermo Products offers a robust lineup of heating devices designed to meet diverse industrial requirements. Among these, models PGL33-250, PGT5-100, PGL39-400, PGL20-180, and PGT11-125 stand out for their innovative technology and exceptional performance.

The PGL33-250 is particularly noted for its high output, making it an ideal choice for larger industrial applications. With an advanced heating element, it ensures rapid temperature increases while maintaining consistent heat distribution. This model is equipped with smart control systems that allow for remote monitoring and adjustments, enhancing operational efficiency.

Next in the lineup is the PGT5-100, a compact yet powerful solution perfectly suited for smaller spaces where efficiency is key. It features an energy-efficient design that reduces operational costs without compromising on performance. The PGT5-100 includes built-in overheat protection, ensuring safe operation even in demanding environments.

The PGL39-400 takes versatility to the next level. Its dual-mode heating capabilities allow users to switch between high-efficiency and high-output settings, catering to varying workload requirements. The advanced insulation technology employed in this model minimizes heat loss, thereby maximizing energy efficiency and reducing environmental impact.

In the mid-range category, the PGL20-180 offers robust performance with a focus on user-friendly features. This model includes a sophisticated digital control panel, providing real-time temperature readings and programmable settings. Its lightweight design makes installation straightforward, while its durability ensures long-term reliability.

Finally, the PGT11-125 stands out for its innovative thermal regulation system. This system adapts the heating output based on real-time environmental conditions, ensuring optimal performance at all times. The PGT11-125 is also constructed using high-quality materials that resist corrosion and wear, making it suitable for various industrial applications.

Collectively, these models from Thermo Products exemplify the company's commitment to quality and technological advancement. With features such as smart controls, advanced insulation, and dual-mode operation, these heating solutions not only offer efficient performance but also contribute to energy savings and a reduced carbon footprint. As industries continue to evolve, Thermo Products remains at the forefront, providing reliable and innovative heating solutions for all industrial needs.