Thermo Products PGL37-312, PGT16-160 Dealer Maintenance Electrical, Cleaning Heat Exchanger

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All installations and services must be performed by qualified service personnel.

V. DEALER MAINTENANCE

A. ELECTRICAL:

1.Check all wiring for loose connections.

2.Check for correct voltage at the furnace when operating.

3.Check amp-draw on blower motor and burner to assure they are not exceeding name plate amp rating.

B. CLEANING HEAT EXCHANGER:

WARNING: THE HEAT EXCHANGER MUST BE CLEANED BY A QUALIFIED SERVICE TECHNICIAN.

It is important to inspect and clean the heat exchanger once a year or as necessary to remove any build-up of soot. A layer of soot on the inside of the heat exchanger will act as an insulator and reduce heat transfer, resulting in less efficiency. If heavy soot deposits were found in the heat exchanger, this indicates that the burner may be out of adjustment. Reset the burner as indicated under the "BURNER COMBUSTION" section.

To clean the heat exchanger, first turn off all power to the unit. Next, remove the access panel (see below and following page) immediately above the burner (on the horizontal furnace, it will be located to the side of the burner) to gain entry to the cleanout covers. (Please notice: This panel is identified with a label.) Remove cleanout covers, the vent connector pipe to the chimney, the burner, and the burner mounting plates. When removing the cleanout covers, special care must be taken not to damage the gaskets. Should the gaskets separate, crack, break, or otherwise not be able to provide the necessary seal, the gasket must be replaced before reattaching the cleanout covers.

With access to the inside of the heat exchanger through the burner area, cleanout openings, and vent pipe connection, it is now possible to use a long, flexible wire brush and an industrial type vacuum cleaner to remove any soot build- up. NOTE: A one inch (outside diameter) vacuum cleaner hose will fit into the outer radiator.

To vacuum and brush the outer radiator of the heat exchanger, go through the cleanout openings in both directions, as shown below.

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Contents Models Table of Contents Section Page Page II. General Installation General InstructionsCodes and Clearances Construction MaterialsMinimum Clearances to Combustible Materials Furnace Location and Combustion AIRMAKE-UP AIR VentingExample Vent Dampers Condensing in the ChimneyReplacing AN Existing Furnace from a Common Vent General GAS PipingInstallation of Natural GAS Piping Typical Piping for TWO Stage Regulation Installation of Liquified Petroleum GAS LP PipingBlack Pipe Size for Natural GAS TOP View Burner Insertion Illustration PGL Burner InstallationCopper Tubing Size for Liquified Petroleum Gases TWO Piece Mounting Plate Side View Burner Insertion Illustration PGTMidco RE32 Burner Adjustment Horizontal Furnace PositionsDraftoverfire Natural GASGAS Requirements and Sizing of Duct Work Duct Sizes for HOMES, Quiet Offices or Similar Installations Duct WORK/AIR Conditioning Filters PGT Horizontal Units PGL LowboyFAN and Limit Position and Location Wiring FAN & Limit Location with H-COILLatest Edition Page Page Page Page Latest Edition Adjustment of BTU Input Rate II. Starting the Unit A. Initial Start UPOperating Instructions Burner CombustionPage Furnace Checkout Procedure IV. Installers Instructions to UserDealer Maintenance Electrical Cleaning Heat ExchangerVI. Troubleshooting VII. Replacement Parts Page Page

PGL33-250, PGL39-400, PGL37-312, PGT11-125, PGL20-180 specifications

Thermo Products offers a robust lineup of heating devices designed to meet diverse industrial requirements. Among these, models PGL33-250, PGT5-100, PGL39-400, PGL20-180, and PGT11-125 stand out for their innovative technology and exceptional performance.

The PGL33-250 is particularly noted for its high output, making it an ideal choice for larger industrial applications. With an advanced heating element, it ensures rapid temperature increases while maintaining consistent heat distribution. This model is equipped with smart control systems that allow for remote monitoring and adjustments, enhancing operational efficiency.

Next in the lineup is the PGT5-100, a compact yet powerful solution perfectly suited for smaller spaces where efficiency is key. It features an energy-efficient design that reduces operational costs without compromising on performance. The PGT5-100 includes built-in overheat protection, ensuring safe operation even in demanding environments.

The PGL39-400 takes versatility to the next level. Its dual-mode heating capabilities allow users to switch between high-efficiency and high-output settings, catering to varying workload requirements. The advanced insulation technology employed in this model minimizes heat loss, thereby maximizing energy efficiency and reducing environmental impact.

In the mid-range category, the PGL20-180 offers robust performance with a focus on user-friendly features. This model includes a sophisticated digital control panel, providing real-time temperature readings and programmable settings. Its lightweight design makes installation straightforward, while its durability ensures long-term reliability.

Finally, the PGT11-125 stands out for its innovative thermal regulation system. This system adapts the heating output based on real-time environmental conditions, ensuring optimal performance at all times. The PGT11-125 is also constructed using high-quality materials that resist corrosion and wear, making it suitable for various industrial applications.

Collectively, these models from Thermo Products exemplify the company's commitment to quality and technological advancement. With features such as smart controls, advanced insulation, and dual-mode operation, these heating solutions not only offer efficient performance but also contribute to energy savings and a reduced carbon footprint. As industries continue to evolve, Thermo Products remains at the forefront, providing reliable and innovative heating solutions for all industrial needs.
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