Thermo Products 100n, 125n operation manual Models For Use With Natural Gas Or Lp Gas Propane

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TWO STAGE CONDENSING GAS FURNACE

TWO STAGE CONDENSING GAS FURNACE

INSTALLATION AND OPERATION MANUAL

MODELS:

FOR USE WITH NATURAL GAS OR LP GAS (PROPANE)

CHX3-75N CDX3-75N

CHX3-100N CDX3-100N

CHX3-125N CDX3-125N

: IF YOU DO NOT FOLLOW THE SAFETY PRECAUTIONS BELOW AND IN THIS MANUAL, A FIRE OR EXPLOSION MAY RESULT CAUSING PROPERTY DAMAGE, PERSONAL INJURY, OR LOSS OF LIFE.

DO NOT STORE OR USE GASOLINE OR OTHER FLAMMABLE VAPORS AND LIQUIDS IN THE VICINITY OF THIS OR ANY OTHER APPLIANCE.

WHAT TO DO IF YOU SMELL GAS:

•DO NOT TRY TO LIGHT ANY APPLIANCE.

•DO NOT TOUCH ANY ELECTRICAL SWITCH; DO NOT USE ANY PHONE IN YOUR BUILDING.

•LEAVE THE BUILDING IMMEDIATELY.

•IMMEDIATELY CALL YOUR GAS SUPPLIER FROM A NEIGHBOR’S PHONE. FOLLOW THE GAS SUPPLIER’S INSTRUCTIONS.

•IF YOU CANNOT REACH YOUR GAS SUPPLIER; CALL THE FIRE DEPARTMENT.

INSTALLATION AND SERVICE MUST BE PERFORMED BY A QUALIFIED INSTALLER, SERVICE AGENCY OR THE GAS SUPPLIER. (REFERRED TO IN THESE INSTRUCTIONS AS A QUALIFIED HEATING CONTRACTOR).

PLEASE READ THESE INSTRUCTIONS PRIOR TO INSTALLATION, INITIAL FIRING, AND BEFORE PERFORMING ANY SERVICE OR MAINTENANCE. THESE INSTRUCTIONS MUST BE LEFT WITH THE HOMEOWNER AND SHOULD BE RETAINED FOR FUTURE REFERENCE BY QUALIFIED SERVICE PERSONNEL.

THERMO PRODUCTS, LLC.

BOX 217

NORTH JUDSON, IN 46366

PHONE: (574) 896-2133

MADE IN USA

MG-1035

ECN 5222-MA 110815

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Contents CHX3-75N CDX3-75N CHX3-100N CDX3-100N MODELS FOR USE WITH NATURAL GAS OR LP GAS PROPANECHX3-125N CDX3-125N INSTALLATION AND OPERATION MANUALI. SAFETY INFORMATION This and the previous page contain reproductions of the various warning and instruction labels placed on the Thermo Pride Two Stage Condensing Gas Furnaces. Please read and comply with the contents of these labels 1.A windows be opened The CHX3/CDX3 furnace models are sealed combustion design, which does not require an air shutter adjustment air shutters are not used for proper flame characteristics. Burner box access cover must always be secured with all screws in place and tightened before operating furnace SECTION INDEXBEGINNING PAGE II. FURNACE SPECIFICATIONS CDX3 SERIES INSTALLATION PARTS PACKAGES – CHX3-75 INSTALLATION PARTS PACKAGES – CDX3-75 Grounding instructions III. GENERAL INSTALLATION B1. CDX3 HORIZONTAL APPLICATION B. FURNACE LOCATIONFigure PVC Pipe Designation Maximum Quantity of Elbows Outside Combustion Air Intake RH view E.Direct Venting Through a Sidewallc.The vent terminal shall not be located •near soffit vents, crawl space vents, or other areas where condensate or water vapor could create a nuisance, hazard, or cause property damage, and Page E1. Single-PipeSidewall Venting Option 5.Optional Direct Vent Terminations Install these optional kits according to the instructions provided with each kit. The location and clearance requirements are identical to those of the standard vent terminations described in this manual 1.Figures 6B, 7, and 8 follow depicting typical exhaust vent and air intake connections for the furnace model series CHX3 and the CDX3, respectively, as well as a list of required parts to correctly install each system Applications Applications leading away from the furnace must be composed of 3-inchdiameter PVC pipe and pipe fittings only. Refer to item E in Figure 3. Connecting The Combustion Air Intake Piping Figure 14. TRAP ASSEMBLY MOUNTED ON CHX3 I.CONDENSATE DRAIN LINE AND TRAP ASSEMBLYFigure 15. TRAP ASSEMBLY MOUNTED ON CDX3 2.Determine on which side of furnace the condensate disposal line is to be run NOTICE: On CHX3/CDX3’s this must be the same side as the flue outlet or bottom of unit. Attach the condensate trap to the furnace casing using the #8x3/4” sheet metal screws provided in the parts package. Pilot holes are provided on both sides of the casing for mounting J. GENERAL GAS PIPING J1. REQUIREMENTS AND SIZING OF DUCT WORK Figure 18A TABLE 2A Figure K. FILTERS 1. CHX3 MODELS: HIGHBOYS2. CDX3 MODELS: COUNTERFLOWS Figure L. WIRING Table 4A Switch Settings S7 DIP SwitchOptions Time2-StageBlower Settings from factory Table 4C IV. STARTING THE UNIT A. SEQUENCE OF OPERATIONS FLAME MUST BE DETECTED IF THERMOSTAT W2 CONTACTS ARE CLOSED OTHERWISE OPERATING INSTRUCTIONS B. INITIAL START UPObserve the following precautions when measuring C. Measuring And Adjusting Heat Input RateA.Burner manifold pressure with a pressure gauge B.Gas flowrate by clocking gas meterNOTICE: A U-tubemanometer, measuring pressure in inches of water column, is recommended for all gas pressure measurements. However, an aneroid pressure gauge, in good working condition, capable of reading pressure changes of 0.05 in. W.G., or less, that was recently calibrated within the last year, is a satisfactory alternate. These two 2 devices will be considered as equivalent and interchangeable. Either device is referred to below as a “pressure gauge” Heat input rate in BTUH = Figure Checking The Burner Flame 21.Go to Checkout Procedure belowCheckout Procedure TABLE 6 - CONVERTING GAS FLOW RATE V. INSTALLERS INSTRUCTIONS TO USER D. FURNACE CHECKOUT PROCEDUREFigure VI. TROUBLESHOOTING Power must be disconnected before servicing DIAGNOSTIC FEATURESTROUBLESHOOTING GUIDE IS INDUCER RUNNING ON LOW SPEED? YES DOES THE HOT DO BURNERS STAY LIT PAST PROOF OF FLAME CHECK? REPLACE THE 50V51-843CONTROL CHECK FOR 24 VOLTS Appendix –AReplacement Parts List Page Page Page Appendix – B Wiring Diagrams