Thermo Products chx-3 75n, 100n, 125n operation manual J1. REQUIREMENTS AND SIZING OF DUCT WORK

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J1. REQUIREMENTS AND SIZING OF DUCT WORK

All installations and services must be performed by qualified service personnel.

Manual backgroundManual backgroundManual backgroundManual backgroundManual backgroundManual backgroundManual backgroundManual backgroundManual backgroundManual backgroundManual backgroundManual backgroundManual backgroundManual backgroundManual backgroundManual background : Care must be taken not to wet electronic components during leak test. Wetting the primary ignition module may damage its circuitry and cause a hazardous situation. Dry moisture from all leads and terminals if wetting occurs. Wait at least 24 hours for the circuit to fully dry before energizing the burner circuit.

J1. REQUIREMENTS AND SIZING OF DUCT WORK

The duct system must be sized and installed by a qualified installer or service person, following the design standards of the Air Conditioning Contractors of America (ACCA) or ASHRAE.

1.When it is located in the same room as the furnace, a return air register must be installed a minimum of

20feet away from the furnace.

2.The return air duct shall also be sealed to the furnace and also terminate outside of the furnace space, if supply ducts carry circulated air to areas outside the space containing the furnace.

3.The return air duct system must equal the supply air duct system in its capabilities. Use a supplier's catalog for proper sizing of outlet and return air registers and grills to ensure that they meet the CFM requirements of the run to which they are connected.

4.If the furnace is used in connection with an air conditioning evaporator coil, the furnace must be installed parallel with or on the upstream side of the coil, to prevent condensation in the heat exchanger. If the evaporator coil is installed with a parallel flow arrangement, dampers or other means to control flow of air should be installed to prevent chilled air from entering the furnace. If such a device is manually operated, it must be equipped with a means to prevent operation of either the furnace or air conditioner unless it is in the full heat or cool position.

We recommend that the outlet duct be equipped with a removable access panel to allow for visual inspection of the heat exchanger to check for leakage or to allow for insertion of a probe sampler in the air stream. This removable access cover should be attached to ensure there is no air leakage.

5.The duct system shall be sized for the maximum CFM requirement of the installation whether it is for heating or cooling. Two common rules for heating and cooling follow:

A. 400 CFM (1200 BTU's) per ton of cooling is required.

B. 14 CFM of heating per 1000 BTU's of furnace output based on its steady state efficiency and a 55° to 85° temperature rise.

EXAMPLE: Heating output of a furnace is 100,000 BTU/HR 100,000 BTU x 14 cfm = 1400 CFM

1000 BTU

Air conditioning installed is 4 tons x 400 CFM = 1600 CFM or 48,000 BTU’s. NOTE: The duct system must be sized for the larger CFM requirement for cooling. If only 3 tons 36,000 BTUs of cooling x 400 CFM = 1200 CFM was installed, the duct would have to be sized for the 1400 Cfm heating requirement.

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Contents CHX3-75N CDX3-75N CHX3-100N CDX3-100N MODELS FOR USE WITH NATURAL GAS OR LP GAS PROPANECHX3-125N CDX3-125N INSTALLATION AND OPERATION MANUALI. SAFETY INFORMATION This and the previous page contain reproductions of the various warning and instruction labels placed on the Thermo Pride Two Stage Condensing Gas Furnaces. Please read and comply with the contents of these labels 1.A windows be opened The CHX3/CDX3 furnace models are sealed combustion design, which does not require an air shutter adjustment air shutters are not used for proper flame characteristics. Burner box access cover must always be secured with all screws in place and tightened before operating furnace INDEX SECTIONBEGINNING PAGE II. FURNACE SPECIFICATIONS CDX3 SERIES INSTALLATION PARTS PACKAGES – CHX3-75 INSTALLATION PARTS PACKAGES – CDX3-75 Grounding instructions III. GENERAL INSTALLATION B1. CDX3 HORIZONTAL APPLICATION B. FURNACE LOCATIONFigure PVC Pipe Designation Maximum Quantity of Elbows Outside Combustion Air Intake RH view E.Direct Venting Through a Sidewallc.The vent terminal shall not be located •near soffit vents, crawl space vents, or other areas where condensate or water vapor could create a nuisance, hazard, or cause property damage, and Page E1. Single-PipeSidewall Venting Option 5.Optional Direct Vent Terminations Install these optional kits according to the instructions provided with each kit. The location and clearance requirements are identical to those of the standard vent terminations described in this manual 1.Figures 6B, 7, and 8 follow depicting typical exhaust vent and air intake connections for the furnace model series CHX3 and the CDX3, respectively, as well as a list of required parts to correctly install each system Applications Applications leading away from the furnace must be composed of 3-inchdiameter PVC pipe and pipe fittings only. Refer to item E in Figure 3. Connecting The Combustion Air Intake Piping Figure 14. TRAP ASSEMBLY MOUNTED ON CHX3 I.CONDENSATE DRAIN LINE AND TRAP ASSEMBLYFigure 15. TRAP ASSEMBLY MOUNTED ON CDX3 2.Determine on which side of furnace the condensate disposal line is to be run NOTICE: On CHX3/CDX3’s this must be the same side as the flue outlet or bottom of unit. Attach the condensate trap to the furnace casing using the #8x3/4” sheet metal screws provided in the parts package. Pilot holes are provided on both sides of the casing for mounting J. GENERAL GAS PIPING J1. REQUIREMENTS AND SIZING OF DUCT WORK Figure 18A TABLE 2A K. FILTERS 1. CHX3 MODELS: HIGHBOYS Figure2. CDX3 MODELS: COUNTERFLOWS Figure L. WIRING Table 4A Switch Settings S7 DIP SwitchOptions Time2-StageBlower Settings from factory Table 4C IV. STARTING THE UNIT A. SEQUENCE OF OPERATIONS FLAME MUST BE DETECTED IF THERMOSTAT W2 CONTACTS ARE CLOSED OTHERWISE OPERATING INSTRUCTIONS B. INITIAL START UPObserve the following precautions when measuring C. Measuring And Adjusting Heat Input RateA.Burner manifold pressure with a pressure gauge B.Gas flowrate by clocking gas meterNOTICE: A U-tubemanometer, measuring pressure in inches of water column, is recommended for all gas pressure measurements. However, an aneroid pressure gauge, in good working condition, capable of reading pressure changes of 0.05 in. W.G., or less, that was recently calibrated within the last year, is a satisfactory alternate. These two 2 devices will be considered as equivalent and interchangeable. Either device is referred to below as a “pressure gauge” Heat input rate in BTUH = Figure Checking The Burner Flame 21.Go to Checkout Procedure belowCheckout Procedure TABLE 6 - CONVERTING GAS FLOW RATE V. INSTALLERS INSTRUCTIONS TO USER D. FURNACE CHECKOUT PROCEDUREFigure VI. TROUBLESHOOTING Power must be disconnected before servicing DIAGNOSTIC FEATURESTROUBLESHOOTING GUIDE IS INDUCER RUNNING ON LOW SPEED? YES DOES THE HOT DO BURNERS STAY LIT PAST PROOF OF FLAME CHECK? REPLACE THE 50V51-843CONTROL CHECK FOR 24 VOLTS Appendix –AReplacement Parts List Page Page Page Appendix – B Wiring Diagrams