Thermo Products chx-3 75n, 100n, 125n operation manual E1. Single-PipeSidewall Venting Option

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E1. Single-Pipe (Sidewall) Venting Option

All installations and services must be performed by qualified service personnel.

Manual backgroundManual backgroundManual backgroundManual backgroundManual backgroundManual backgroundManual backgroundManual backgroundManual backgroundManual backgroundManual backgroundManual backgroundManual backgroundManual backgroundManual backgroundManual background : Bushes, shrubs, or any vegetation that may restrict the flow of flue products must be kept away from vent and air intake terminations. Terminations must also be kept clear of any leaves, weeds, combustible materials, snow, and ice build-up. Avoid locating the vent terminal over areas where dripping of condensate, or small pools of acidic condensate, could create a problem.

In addition to following any local code requirements, when possible, utilize the guidelines below in locating the vent terminal to help insure trouble-free operation of a sidewall vented furnace:

Avoid locating the vent terminal on a wall facing prevailing winds and wide-open areas. When impractical, choose a location that protects the vent from strong winds, such as behind a fence or hedge.

In geographical areas with considerable snowfall, it is advisable to locate the vent terminal much higher than the minimum 12-inches above ground to prevent blockage by snow accumulation or drifting.

The vent and combustion air terminations shall be checked periodically, at least at the start of each heating season, for restriction or blockage from foreign material in the exhaust vent or in the air intake piping. Clean the air intake and vent terminations when necessary.

E1. Single-Pipe (Sidewall) Venting Option

NOTICE: When possible, we recommend all model series CHX3 / CDX3 furnaces be installed to utilize outside combustion air. The use of outside combustion air usually results in the most energy efficient, nuisance free, and long-lived operation of the furnace.

NOTICE: Heat exchanger failure accelerated by contaminated combustion air will void the furnace heat exchanger limited lifetime warranty.

This furnace may be horizontally, i.e. sidewall, vented using an exhaust vent pipe alone without drawing in outside combustion air. When single-pipe, sidewall venting a furnace, combustion air is drawn from the indoor space. This type of installation is not classified as a direct vent installation. However, the same exhaust venting guidelines apply as for a direct vent installation, except the exhaust termination will be similar to the air intake of the "two- pipe", direct vent installation. Refer to depictions of proper intake terminal installations in Figures 2 and 3. Referring to the left-hand (LH) sketch in Figure 2, vent termination will consist of one (1), 90° elbow, opening downward.

When indoor air is used for combustion, measures should be taken to prevent drawing in corrosive chemicals vapors or gases with the combustion air supply. Such chemicals include, but are not limited to, chlorinated and/or fluorinated hydrocarbons such as found in refrigerants, aerosol propellants, dry cleaning fluids, degreasers and removers. Other harmful compounds may come from bleaches, air fresheners or mastics. Vapors from such products can form reactive acid producing chemical species when burned in a gas flame. The life of the furnace could be reduced should acidic compounds form within the furnace.

F.Installation Of Outside Exhaust / Intake Terminations

1.After determining appropriate installation locations (suitable locations must observe all clearances specified in this manual), mark and cut two (2) holes in the outside wall of the following sizes for the outdoor terminal(s),

a.2-3/8 inch diameter, for furnace models CHX3 / CDX3-75, or

b.3-1/2 inch diameter, for the furnace models CHX3 / CDX3-100 and CHX3 / CDX3-125.

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Contents CHX3-75N CDX3-75N CHX3-100N CDX3-100N MODELS FOR USE WITH NATURAL GAS OR LP GAS PROPANECHX3-125N CDX3-125N INSTALLATION AND OPERATION MANUALI. SAFETY INFORMATION This and the previous page contain reproductions of the various warning and instruction labels placed on the Thermo Pride Two Stage Condensing Gas Furnaces. Please read and comply with the contents of these labels 1.A windows be opened The CHX3/CDX3 furnace models are sealed combustion design, which does not require an air shutter adjustment air shutters are not used for proper flame characteristics. Burner box access cover must always be secured with all screws in place and tightened before operating furnace INDEX SECTIONBEGINNING PAGE II. FURNACE SPECIFICATIONS CDX3 SERIES INSTALLATION PARTS PACKAGES – CHX3-75 INSTALLATION PARTS PACKAGES – CDX3-75 Grounding instructions III. GENERAL INSTALLATION B1. CDX3 HORIZONTAL APPLICATION B. FURNACE LOCATIONFigure PVC Pipe Designation Maximum Quantity of Elbows Outside Combustion Air Intake RH view E.Direct Venting Through a Sidewallc.The vent terminal shall not be located •near soffit vents, crawl space vents, or other areas where condensate or water vapor could create a nuisance, hazard, or cause property damage, and Page E1. Single-PipeSidewall Venting Option 5.Optional Direct Vent Terminations Install these optional kits according to the instructions provided with each kit. The location and clearance requirements are identical to those of the standard vent terminations described in this manual 1.Figures 6B, 7, and 8 follow depicting typical exhaust vent and air intake connections for the furnace model series CHX3 and the CDX3, respectively, as well as a list of required parts to correctly install each system Applications Applications leading away from the furnace must be composed of 3-inchdiameter PVC pipe and pipe fittings only. Refer to item E in Figure 3. Connecting The Combustion Air Intake Piping Figure 14. TRAP ASSEMBLY MOUNTED ON CHX3 I.CONDENSATE DRAIN LINE AND TRAP ASSEMBLYFigure 15. TRAP ASSEMBLY MOUNTED ON CDX3 2.Determine on which side of furnace the condensate disposal line is to be run NOTICE: On CHX3/CDX3’s this must be the same side as the flue outlet or bottom of unit. Attach the condensate trap to the furnace casing using the #8x3/4” sheet metal screws provided in the parts package. Pilot holes are provided on both sides of the casing for mounting J. GENERAL GAS PIPING J1. REQUIREMENTS AND SIZING OF DUCT WORK Figure 18A TABLE 2A K. FILTERS 1. CHX3 MODELS: HIGHBOYS Figure2. CDX3 MODELS: COUNTERFLOWS Figure L. WIRING Table 4A Switch Settings S7 DIP SwitchOptions Time2-StageBlower Settings from factory Table 4C IV. STARTING THE UNIT A. SEQUENCE OF OPERATIONS FLAME MUST BE DETECTED IF THERMOSTAT W2 CONTACTS ARE CLOSED OTHERWISE OPERATING INSTRUCTIONS B. INITIAL START UPObserve the following precautions when measuring C. Measuring And Adjusting Heat Input RateA.Burner manifold pressure with a pressure gauge B.Gas flowrate by clocking gas meterNOTICE: A U-tubemanometer, measuring pressure in inches of water column, is recommended for all gas pressure measurements. However, an aneroid pressure gauge, in good working condition, capable of reading pressure changes of 0.05 in. W.G., or less, that was recently calibrated within the last year, is a satisfactory alternate. These two 2 devices will be considered as equivalent and interchangeable. Either device is referred to below as a “pressure gauge” Heat input rate in BTUH = Figure Checking The Burner Flame 21.Go to Checkout Procedure belowCheckout Procedure TABLE 6 - CONVERTING GAS FLOW RATE V. INSTALLERS INSTRUCTIONS TO USER D. FURNACE CHECKOUT PROCEDUREFigure VI. TROUBLESHOOTING Power must be disconnected before servicing DIAGNOSTIC FEATURESTROUBLESHOOTING GUIDE IS INDUCER RUNNING ON LOW SPEED? YES DOES THE HOT DO BURNERS STAY LIT PAST PROOF OF FLAME CHECK? REPLACE THE 50V51-843CONTROL CHECK FOR 24 VOLTS Appendix –AReplacement Parts List Page Page Page Appendix – B Wiring Diagrams